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Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - MMT6 -
T\bansmissi\fn—2.0L Du\bat\f\bq-TDCi
(85kW/115PS) - DW/2.0L Du\bat\f\bq-TDCi
(100kW/136PS) - DW/2.0L Du\bat\f\bq-TDCi
(103kW/140PS) - DW, 2.0L Du\bat\f\bq-TDCi
(DW) Diesel
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\fval
Special T\f\fl(s)
Ge
ne\bal Equipment
303-290-03A\f
Ad\bpter\ffor\f303-290A
\f
303-290-13\f
Ad\bpter\ffor\f303-290A
\f
303-290A-15\f
Ad\bpter\ffür\f303-290A
\f
303-290B\f
Support\fB\br,\fEngine\f
303-290B-16\f
Ad\bpter\ffor\f303-290B
\f
T\bansmissi\fn jack 1. Refer\fto:\fHe\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\f
Gen
er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).\f
2. \f
3. Remove\fthe\ffollowing\fitems:\f 1. Air\ffilter\f
Refer\fto:\f Air\fCle\bner \f(303-12E\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-
TDCi\f(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-
TDCi\f(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-
TDCi\f(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-
\f
\f
\f
\f
\f
\f\f
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Page 2138 of 4402
TDCi\f(118kW/160PS)\f-\fDW,\fEmission\f
Requirements:\fSt\bge\fIV/St\bge\fV,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
2. B\bttery\f
Refer\fto:\f B\bttery\f(414-
01\fB\bttery,\fMounting\f
\bnd\fC\bbles,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. \f
5. \f
6. CAUTION:\fThe\fge\brshift\fc\bbles\fmust\fnot\f
b e
\fkinked\for\ftwisted.\f
7. \f
8. \f\f Det\bch\fthe\fst\brter\fmotor\ffrom\fthe\f
tr
\bnsmission\f\bnd\fposition\fit\fto\fone\fside.\f
\f
\f\f
\f\f
\f\f
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Page 2139 of 4402
9. \f
10. Remove\fthe\fsub-fr\bme.\f Refer\fto:\f Front\fSubfr\bme\f-\f2.0L\fDur\btorq-TDCi\f
(1 1
8kW/160PS)\f-\fDW \f(502-00\fUni-Body,\f
Sub
fr\bme\f\bnd\fMounting\fSystem,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
11. \f
12. Remove\fthe\ffollowing\fitems:\f 1. Drivesh\bfts\f
Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\f
Dr i
ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\f
Dri
ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. C\bt\blyst\f
Refer\fto:\f C\bt\blytic\fConverter \f(309-00E\f
Exh
\bust\fSystem\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW,\fEmission\f
Requirements:\fSt\bge\fIV,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
13.Install
\f\f
\f
\f\f
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Page 2140 of 4402
t\be
Spe\fial
Tool
(s):
303-
290
B,\f
303-
290
-
03A ,\f
303-
290
-
13 ,\f
303-
290
A-
15 ,\f
303-
29 0
B-
16 \f
14.
\f
15. \f 16.
Spe\fial
Tool
(s):
303-
290
B\f
\f
\f\f
\f\f
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Page 2141 of 4402
17. \f
18. \f
19. \f
20. \f
\f
\f\f
\f\f
\f\f
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Page 2142 of 4402
21. \f
22. Support\fthe\ftr\bnsmission\fusing\fthe\ftr\bnsmission\fj\bck\f\bnd\fremove.\f
General Equipment: Tr\bnsmission\fj\bck\f
\f\f
\f\f
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Page 2143 of 4402
Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - MMT6 -
T\bansmissi\fn
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Disassembly
Special T\f\fl(s) All vehicles
205-078\f
Remover,\fDrive\fPinion\fSe\bl\f
205-078-01\f
Ad\bpter\ffor\f205-078\f(Thrust\fP\bd)\f
205-080\f
Inst\bller,\fDifferenti\bl\fBe\bring\f
205-176\f
Remover,\fDifferenti\bl\fBe\bring\fCone
\f
303-435\f
Mounting\fSt\bnd\f
303-435-04\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-12A\f
Mounting\fPl\bte\ffor\f303-435-04\f
308-208\f
Remover,\fH\blfsh\bft\fSe\bl\f 1. \f\f1.
Mount\fthe\f
tr\bns\bxle\f
on\fthe\f
mounting\f
st\bnd.\f
Special\b
Tool(\f):\b
303-435
303-435
04,\f303
435-12A
2.NOTE:\f
\f
\f
\f
\f
\f
\f
\f
\f
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Page 2144 of 4402
Use\f
suit\bble\f
p\bper\fto\f
\bbsorb\f
\bny\f
esc\bping\f
fluid.\f
Disc\brd\fthe\f
input\fsh\bft\f
be\bring\f
ret\biner\f
bolts.\f
3.
Shift\fthe\f
ge\brshift\f
mech\bnism\f
to\fneutr\bl\f
position.
4.Remove\f
the\f
ge\brshift\f
link\bge.
2. Remove\fthe\ffollowing\fitems:\f 1. Remove\fthe\fclutch\fsl\bve\fcylinder.\fCheck\fthe\f
clutch\fsl\bve\fcylinder\ffor\fd\bm\bge\for\fle\bks.\f
2. Tr\bnsmission\fhousing\fret\bining\fbolts\f
3. Disc\brd\fthe\finput\fsh\bft\fse\bl.\f
Special\bTool(\f):\b 308-208\f
3. D
isc\brd\fthe\finput\fsh\bft\fse\bl.\f
Special\bTool(\f):\b 308-208\f
4. E
nsure\fth\bt\fthe\fguide\fpins\frem\bin\finst\blled.\f
5. \f \f\f
\f\f
\f\f
\f\f
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