1991 LEXUS SC400 Service Repair Manual

Page 2345 of 4087

LEXUS SC400 1991  Service Repair Manual 
2. REMOVE PISTON RINGS(a)  U s i n g a p i s t o n r i n g e x pander, remove the two
compression rings.
(b) Remove  the two side rails and oil ring expander by hand.
HINT: Arrange the piston rings i

Page 2346 of 4087

LEXUS SC400 1991  Service Repair Manual 
HINT:
wThe piston and pin are a matched set.
w Arrange the pistons, pins, rings, connecting rods and
bearings in correct order.
INSPECTION OF PISTON AND
CONNECTING ROD ASSEMBLIES
1. CLEAN PISTON
(a)

Page 2347 of 4087

LEXUS SC400 1991  Service Repair Manual 
2. INSPECT PISTON
A. Inspect piston oil clearanceHINT: There are three sizes of the standard piston, marked
º1º, º2º and º3º accordingly. The mark is stamped on the top
of the piston.
(a)  Usin

Page 2348 of 4087

LEXUS SC400 1991  Service Repair Manual 
B. Inspect piston ring groove clearanceUsing a feeler gauge, measure the clearance between new
piston ring and the wall of the piston ring groove.
Ring groove clearance:
No.1 0.020±0.060 mm (0.0008

Page 2349 of 4087

LEXUS SC400 1991  Service Repair Manual 
3.  INSPECT CONNECTING ROD
A. Inspect connecting rod alignmentUsing a feeler gauge and rod aligner, check the connecting
rod alignment.
wCheck for bending.
Maximum bending:
0.05 mm (0.0020 in.) per 1

Page 2350 of 4087

LEXUS SC400 1991  Service Repair Manual 
(b)  Align the oil holes of the connecting rod and a newbushing.
(c)  Using SST and a press, press in the bushing.
SST 09222±30010
(d)  Using a pin hole grinder, hole the bushing to obtain the stand

Page 2351 of 4087

LEXUS SC400 1991  Service Repair Manual 
INSPECTION OF CRANKSHAFT
1.  INSPECT CRANKSHAFT FOR RUNOUT(a)  Place the crankshaft on V±blocks.
(b)  Using a dial indicator, measure the circle runout at thecenter journal.
Maximum circle runout: 0

Page 2352 of 4087

LEXUS SC400 1991  Service Repair Manual 
REPLACEMENT OF CRANKSHAFT OIL
SEALS
HINT: There are two methods (A and B) to replace the oil seal
which are as follows:
1.  REPLACE CRANKSHAFT FRONT OIL SEAL
A. If oil pump is removed from cylinder b