1991 LEXUS SC400 Service Repair Manual

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Page 1257 of 4087

LEXUS SC400 1991 Service Repair Manual
TORQUE SPECIFICATIONS
Part tightenedNVmkgf Vcmft Vlbf
Engine drain plug X Cylinder block1818013
Coolant filler plug X Water inlet housing44450 33
Water pump X Cylinder block18185 13
Water inlet housi

TORQUE SPECIFICATIONS
Part tightenedNVmkgf Vcmft Vlbf
Engine drain plug X Cylinder block1818013
Coolant filler plug X Water inlet housing44450 33
Water pump X Cylinder block18185 13
Water inlet housing X Water pump18185 13
Water inlet X Water inlet housing18185 13
Radiator fan shroud X Radiator4.950 43 in. Vlbf
Radiator X Body12120 9
Cooling fan reservoir tank X Radiator fan shroud4.950 43 in. Vlbf
Cooling fan inlet pipe X Radiator fan shroud4.950 43 in. Vlbf
Cooling fan pressure hose X Hydraulic motor64650 47
Radiator reservoir tank X Upper radiator support4.950 43 in. Vlbf
Radiator reservoir tank X Radiator reservoir tank support4.950 43 in. Vlbf
Hydraulic pump rear housing X End plug (for spool valve)19200 14
Hydraulic pump front housing X Rear housing21210 15
Hydraulic pump pulley X Drive shaft59600 43
Solenoid valve X Hydraulic pump rear housing39400 28
Hydraulic pump suction port union X Rear housing13135 10
Hydraulic pump X Cylinder block 12 mm head 16 160 12
14 mm head 20 310 22
\
\
Cooling fan pressure hose X Hydraulic pump 64 650 47
\
\
RH No.2 timing belt cover X Cylinder block 16 160 12
\
\
Drive belt idler pulley X Hydraulic pump 37 380 27
\
\
A/C compressor X Hydraulic pump 49 500 36
\
\
A/C compressor X Cylinder block 49 500 36\
\
A/C compressor stay X Oil filter bracket 29 300 22\
\
Hydraulic motor cover X Motor housing 28 290 21\

\

\
Hydraulic motor X Radiator fan shroud

4.9

50

43 in.
Vlbf
\
\
Cooling fan X Hydraulic motor 15 150 11
\
\
Cooling fan oil cooler X Body 18 180 13
\
\
Water temperature sensor X Radiator 7.4 75 65 in. Vlbf
±
COOLIING SYSTEM Service SpecificationsCO±65
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Page 1258 of 4087

LEXUS SC400 1991 Service Repair Manual
COOLING SYSTEM
CO±1±
COOLIING SYSTEM Description
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Page 1259 of 4087

$LEXUS SC400 1991 Service Repair Manual DESCRIPTION This engine utilizes a pressurized forced circulation cooling system which i\ ncludes a hermostat equipped with a by±pass valve mounted on the inlet side. The cooling system is composed$

Page 1260 of 4087

$LEXUS SC400 1991 Service Repair Manual DESCRIPTION This engine utilizes a pressurized forced circulation cooling system whi\ ch includes a hermostat equipped with a by±pass valve mounted on the inlet side. The cooling system is composed$

Page 1261 of 4087

$LEXUS SC400 1991 Service Repair Manual Coolant which is heated in the water jacket is pumped to the radiator, through which a cooling fan blows air to cool the coolant as it passes through. Coolant which has been coo\ led is then sent bac$

Coolant which is heated in the water jacket is pumped to the radiator, through which a cooling fan blows
air to cool the coolant as it passes through. Coolant which has been coo\
led is then sent back to the engine by
the water pump, where it cools the engine. The water jacket is a network of channels in the shell of the cylinder bloc\
k and cylinderhead through which
coolant passes. It is designed to provide adequate cooling through the cylinders and combus\
tion chambers
which become heated during engine operation.
RADIATOR The radiator performs the function of cooling the coolant which has pass\
ed through the waterjacket and
become hot, and it is mounted in the front of the vehicle. The radiator consis\
ts of an upper tank and lower tank,
and a core which connects the two tanks. The upper tank contains the inlet \
for coolant from the water jacket
and the filler inlet. It also has a hose attached through which excess cool\
ant or steam can flow. The lower tank
contains the outlet for coolant and drain plug. The core contains many t\
ubes through which coolant flows from
the upper tank to the lower tank as well as cooling fins which radiate heat\
away from the coolant in the tubes.
The air sucked through the radiator by the cooling fan, as well as the wind generated by the ve\
hicle's travel,
passes through the radiator, cooling the coolant. Models with automatic transmission include an aut\
omatic
transmission fluid cooler built into the lower tank of the radiator. A cooling fan is mounted behind radiator to assist
the flow of air through the radiator. When the coolant temperature is low, the fan operates slowly to help the warm
up, and when the coolant temperature becomes high, the fan speed is increas\
ed to provide the air flow required
for cooling.
RADIATOR CAP (on Reservoir Tank)
The radiator cap is a pressure type cap which seals the radiator, resulting in pressurization of the radiator
as the coolant expands. The pressurization prevents the coolant from boi\
ling even when the coolant tempera-
ture exceeds 100 5C (212 5F). A relief valve (pressurization valve) and a vacuum valve (negati\
ve pressure valve)
are built into the radiator cap. The relief valve opens and lets steam esca\
pe through the overflow pipe when
the pressure generated inside the cooling system exceeds the limit (coolant temperature: 110±120 5C
(230±248 5F) pressure; 29.4±98.1 kPa (0.3±1.0 kgf/cm2, 4.3±14.2 psi)). The vacuum v\
alve opens to alleviate
the vacuum which develops in the coolant system after the engine is stopped\
and the coolant temperature
drops.
RESERVOIR TANK The purpose of the reservoir tank is to catch coolant overflows created by \
volumetrix expansion when the
coolant temperature increases. The cap of the reservoir tank is a pressure type\
which prevents deterioration
of the LLC (Long Life Coolant) caused by contact with atmospheric air, increases vaporization performance and
reduces loss of the coolant volume.
WATER PUMP The water pump is mounted on the front of the cylinder block and driven by t\
he reverse side of the timing
belt.
THERMOSTAT The thermostat has a wax type by±pass valve and is mounted in the wat\
er inlet housing. The thermostat
begins to open at the temperature of 80 5C (180 5F). When the coolant temperature is low, the valve closes to
prevent coolant flow to the radiator, thus permitting the engine to warm up rapidly. When the by±pass valve
opens the by±pass circuit, the engine coolant continues to circulate \
inside the engine, quickly and uniformly
warming up to the appropriate temperature. When the coolant temperature is high\
, the valve opens and coolant
flows to the radiator where it is cooled. When the wax inside the thermostat \
is heated, it expands and thus
creates pressure which overpowers the force of the spring which keeps the valve\
closed. When the wax cools,
its contraction causes the force of the spring to take effect once more, closing the valve.
ELECTRONICALLY CONTROLLED HYDRAULIC COOLING FAN (See page CO±22)
±
COOLIING SYSTEM DescriptionCO±3
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Page 1262 of 4087

LEXUS SC400 1991 Service Repair Manual
PREPARATION
SST (SPECIAL SERVICE TOOLS)
Illustration Part No. Part Name Note

PREPARATION
SST (SPECIAL SERVICE TOOLS)
Illustration Part No. Part Name Note

09278±54012

Drive Shaft Holding Tool

Hydraulic pump pulley

09286±46011

Injection Pump
Spline Shaft Puller

Hydraulic pump pulley

09620±30010

Steering Gear Box
Replacer Set

(09627±30010)

Steering Sector Shaft
Bushing Replacer

Oil seal for hydraulic motor

(09631±00020)

(Handle)

Oil seal for hydraulic motor

09631±10030

Oil Seal Remover

Oil seal for hydraulic pump

09843±18020

Diagnosis Check
Wire

RECOMMENDED TOOLS

Illustration

Part No.

Part Name

Note

09025±00010

Small Torque
Wrench

For measuring preload

09082±00015

TOYOTA
Electrical tester

09200±00010

Engine Adjust
Kit

09258±00030

Hose Plug Set

Plug for the vacuum hose, oil hose ect.

09904±00010

Expander
Set

Oil seal for hydraulic pump

09905±00013

Snap Ring
Pliers

Oil seal for hydraulic pump
CO±4±
COOLIING SYSTEM Preparation
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Page 1263 of 4087

$LEXUS SC400 1991 Service Repair Manual EQUIPMENT Part Name\ \ Note Caliper gauge\ \ H$

EQUIPMENT
Part Name\
\
Note
Caliper gauge\
\
Hydraulic pump, Hydraulic motor
Micrometer\
\
Hydraulic pump, Hydraulic motor
Precision straight edge\
\
Hydraulic pump, Hydraulic motor Pressure gauge\
\

Radiator cap tester\

\

Thermometer
\

\

\

Torque wrench\
\

Vernier caliper\
\
Hydraulic pump
COOLANT

Item

Capacity

Classification

Item
Liters US qts lmp. qts
Classification
Engine coolant 10.8 11.4 9.5 Ethylene±glycol base
LUBRICANT
Item Capacity Classification
Cooling fan fluid ± ATF DEXRON
[II
SSM (SPECIAL SERVICE MATERIALS)

Part Name

Part No.
\

\
Use etc.

Seal packing 1282B,
Three bond 1282B or equivalent

08826±00100\

\

Water pump, Water inlet housing
±
COOLIING SYSTEM PreparationCO±5
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Page 1264 of 4087

LEXUS SC400 1991 Service Repair Manual
CHECK AND REPLACEMENT OF
ENGINE COOLANT
1. CHECK ENGINE COOLANT LEVEL AT RESERVOIR TANK
The coolant level should be between the ºLOWº and ºFULLº
lines at low temperature.
If low, check for leaks

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