Page 1169 of 4087
mm in.228 8.98
FRONT SIDE MEMBER NO. 2 REINFORCE-
MENT (CUT)
REMOVAL
Front Side Member
Plate
Cut and Join
Location
1. After removing the front side member plate, cut and join the parts at the location shown
above.
HINT: Leaving the front side member inner on the
vehicle, cut the reinforcement only.
BODY PANEL REPLACEMENTRE-12
WhereEverybodyKnowsYourName
Page 1170 of 4087
INSTALLATION
Butt Weld
1. Temporarily install the new parts and mea-sure each part in accordance with the body
dimension diagram.
BODY PANEL REPLACEMENTRE-13
WhereEverybodyKnowsYourName
Page 1171 of 4087
mm in.50
70 1.97
2.76
FRONT SIDE MEMBER (CUT-P)
REMOVAL (With the radiator upper support and front
crossmember removed.)
70 mm
Cut and Join Location
(Inner Member and Reinforcement)
50 mm
Cut and Join Location
(Outer Plate)
1. Cut and join the parts at the location shown above.
HINT: Shift the cut and join location of the outer plate,
inner member and the reinforcement.
BODY PANEL REPLACEMENTRE-14
WhereEverybodyKnowsYourName
Page 1172 of 4087
mm in.10 0.39
INSTALLATION
Butt Weld
(Inner Member)
Outer Plate
New Parts
about 10 mm
Flange Butt Weld
(Reinforcement)
Continuous
MIG Weld
Front Side Member
Plate
Continuous
MIG Weld
(Outer Plate)
1. Temporarily install the new parts and mea- sure each part in accordance with the body
dimension diagram. 2. After butt welding the inner member and the
reinforcement, install the outer plate.
HINT: Provide a flange of about 10 mm (0.39 in.) on
the new outer plate, then overlap it with the vehicleside panel and weld them with a continuous MIGweld to the edge.
BODY PANEL REPLACEMENTRE-15
WhereEverybodyKnowsYourName
Page 1173 of 4087
MEMORE-16
WhereEverybodyKnowsYourName
Page 1174 of 4087
FRONT SIDE MEMBER (ASSY)
REMOVAL (With the front crossmember and the front
fender apron removed.)
LH:
1. Replace the front side member No. 3 reinforce-ment at the same time.
BODY PANEL REPLACEMENTRE-17
WhereEverybodyKnowsYourName
Page 1175 of 4087
INSTALLATION
Front Side
MemberFront Side Member
No. 3 Reinforcement
Front Side Member
Plate
1. Before temporarily installing the new front side member, weld the front side member
No. 3 reinforcement with standard points. 2. Temporarily install the new parts and measure
each part in accordance with the body dimen-
sion diagram.
NOTICE: Make sure each measurement is correct,
as this part affects the front wheel alignment.
BODY PANEL REPLACEMENTRE-18
WhereEverybodyKnowsYourName
Page 1176 of 4087
INSTALLATION
BODY PANEL REPLACEMENTRE-19
WhereEverybodyKnowsYourName