1991 LEXUS SC400 Service Repair Manual

Page 1169 of 4087

LEXUS SC400 1991  Service Repair Manual 
mm in.228 8.98
FRONT SIDE MEMBER NO. 2 REINFORCE-
MENT (CUT)
REMOVAL
Front Side Member
Plate
Cut and Join
Location
1. After removing the front side member plate, cut and join the parts at the locatio

Page 1170 of 4087

LEXUS SC400 1991  Service Repair Manual 
INSTALLATION
Butt Weld
1. Temporarily install the new parts and mea-sure each part in accordance with the body
dimension diagram.
BODY PANEL REPLACEMENTRE-13 
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Page 1171 of 4087

LEXUS SC400 1991  Service Repair Manual 
mm in.50
70 1.97
2.76
FRONT SIDE MEMBER (CUT-P)
REMOVAL (With the radiator upper support and front
crossmember removed.)
70 mm
Cut and Join Location
(Inner Member and Reinforcement)
50 mm
Cut and Joi

Page 1172 of 4087

LEXUS SC400 1991  Service Repair Manual 
mm in.10 0.39
INSTALLATION
Butt Weld
(Inner Member)
Outer Plate
New Parts
about 10 mm
Flange Butt Weld
(Reinforcement)
Continuous
MIG Weld
Front Side Member
Plate
Continuous
MIG Weld
(Outer Plate)
1.

Page 1173 of 4087

LEXUS SC400 1991  Service Repair Manual 
MEMORE-16 
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Page 1174 of 4087

LEXUS SC400 1991  Service Repair Manual 
FRONT SIDE MEMBER (ASSY)
REMOVAL (With the front crossmember and the front
fender apron removed.)
LH:
1. Replace the front side member No. 3 reinforce-ment at the same time.
BODY PANEL REPLACEMENTRE-

Page 1175 of 4087

LEXUS SC400 1991  Service Repair Manual 
INSTALLATION
Front Side
MemberFront Side Member
No. 3 Reinforcement
Front Side Member
Plate
1. Before temporarily installing the new front side member, weld the front side member
No. 3 reinforcement

Page 1176 of 4087

LEXUS SC400 1991  Service Repair Manual 
INSTALLATION
BODY PANEL REPLACEMENTRE-19 
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