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mmin.
2.0
3.9
4.0 0.08
0.15
0.16
SILENCER SHEET INSTALLATION AREAS
4.0 mm
2.0 mm2.0 mm3.9 mm
3.9 mm
3.9 mm
3.9 mm
2.0 mm
2.0 mm 3.9 mm
2.0 mm
3.9 mm3.9 mm
2.0 mm
3.9 mm
2.0 mm
The figures in the illustration show the silencer sheet thickness.
APPENDIXAP-3
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FOAMED MATERIAL APPLICATION AREAS
The sections shown in the figure below are
filled with foamed material to provide noise
insullation.
After repairing these sections or their periph-
eries, refill with foamed material.
HINT:1. Use the service holes located on the reverse side of the body panel to refillwith foamed material.
2. When handling foamed material, follow the directions of the material's manufac-
turer.
APPENDIXAP-4
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Page 1219 of 4087

1. WELD-THROUGH PRIMER (SPOT SEALER)APPLICATION
For anti-corrosion measures, always apply the
weld-through primer (spot sealer) to welding sur-
faces where the paint film has been removed.
HINT: Apply the weld-through primer (spot sealer)
so that it does not ooze out from the joining sur-faces.
GENERAL INFORMATION
Anti-rust treatment is necessary before welding and before and after the painting\
process.
ANTI-RUST TREATMENT BEFORE WELDING
Weld-Through Primer
(Spot Sealer)
WELD-THROUGH PRIMER (SPOT SEALER)
APPLICATION
ANTI-RUST TREATMENT BEFORE PAINTING PROCESS
Sealer Gun1. BODY SEALER APPLICATION
For water-proofing and anti-corrosion measures,
always apply the body sealer to the body panel
seams and hems of the doors, hoods, etc.
BODY SEALER APPLICATION
2. UNDERCOAT APPLICATION
To prevent corrosion and protect the body from dam-
age by flying stones, always apply sufficient undercoat
to the bottom surface of the under body and inside of
the wheel housings.
UNDERCOAT APPLICATION
ANTI-RUST TREATMENT
AR-2
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Page 1220 of 4087

Steel MetalUndercoat (ED Primer) Anti-Chipping Paint
Second Coat
Steel Metal Undercoat (ED Primer) Second Coat Top Coat
REFERENCE: ANTI-RUST TREATMENT BY PAINTING
ANTI-RUST TREATMENT AFTER PAINTING PROCESS
1. ANTI-RUST AGENT (WAX) APPLICATION
To preserve impossible to paint areas from
corrosion, always apply sufficient anti-rust
agent (wax) to the inside of the hemming
areas of the doors and hoods, and around
the hinges, or the welded surfaces inside
the boxed cross-section structure of the
side member, body pillar, etc.
ANTI-RUST AGENT (WAX) APPLICATION
Painting prevents corrosion and protects the sheet metal from damage. In\
this section, anti-chipping paint
only for anti-corrosion purpose is described.
1. ANTI-CHIPPING PAINT
To prevent corrosion and protect the body from damage by flying stones, et\
c., apply anti-chipping
paint to the rocker panel, wheel arch areas, valance panel, etc.
HINT:
Depending on the model or the application area, there are cases where th\
e application of anti-chipping paint is necessary before the second coat or after the top coat\
.
Apply the anti-chipping paint
before the second coat.
Apply the anti-chipping paint
after the top coat.
Top Coat
Anti-Chipping Paint
ANTI-RUST TREATMENTAR-3
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Page 1221 of 4087
BODY PANEL SEALING AREAS
HINT:1. Prior to applying body sealer, clean the area with a rag soaked in a grease, wax and silicone remover\
.
2. If weld-through primer was used, first wipe off any excess and coat with\
anticorrosion primer before applying body sealer.
3. Wipe off any excess body sealer with a rag soaked in a grease, wax and si\
licone remover.
4. If body sealer is damaged by peeling, cracks, etc., be sure to repair as\
necessary.
Flat surfacing
Flat surfacing
Flat surfacing
Flat surfacingFlat surfacing
Flat surfacing Flat surfacing
ANTI-RUST TREATMENTAR-4
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Flat Surfacing
Flat Surfacing
ANTI-RUST TREATMENTAR-5
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Flat
SurfacingFlat Surfacing
Flat Surfacing
Flat Surfacing
ANTI-RUST TREATMENTAR-6
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Page 1224 of 4087
Flat Surfacing (All Around)
Hood Luggage Compartment Door
Front Door
Flat Surfacing
Flat Surfacing (All Around)
Flat Surfacing Flat Surfacing
ANTI-RUST TREATMENTAR-7
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