Page 1177 of 4087
mm in.10 0.39
COWL SIDE OUTER PANEL UPPER (ASSY)
REMOVAL
Cut with disc
sander etc.
INSTALLATIONTack Weld
(10 mm each)
1. Temporarily install the new parts and mea-
sure each part in accordance with the body
dimension diagram.
BODY PANEL REPLACEMENTRE-20
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Page 1178 of 4087
mm in.10 0.39
COWL TOP TO APRON BRACE (ASSY):
Right Side
REMOVAL (With the cowl side outer panel upper removed.)
Cut with disc
sander etc.
Cut with disc
Sander etc.
INSTALLATIONTack Weld (10 mm each)
Tack Weld
(10 mm each)
BODY PANEL REPLACEMENTRE-21
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Page 1179 of 4087
mm in.10 0.39
COWL TOP TO APRON BRACE (ASSY):
Left Side
REMOVAL (With the cowl side outer panel upper removed.)
Cut with disc sander etc.
Cut with disc sander etc.
INSTALLATIONTack Weld (10 mm)Tack Weld (10 mm each)
BODY PANEL REPLACEMENTRE-22
WhereEverybodyKnowsYourName
Page 1180 of 4087
mm in.10 0.39
COWL TOP SIDE PANEL (ASSY)
REMOVAL (With the cowl top to apron brace removed.)
Cut with disc sander etc.
INSTALLATIONTack Weld (10 mm)
BODY PANEL REPLACEMENTRE-23
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Page 1181 of 4087
MEMORE-24
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Page 1182 of 4087
mm in.30
40
60 1.18
1.57
2.36
FRONT BODY PILLAR (CUT): w/o Moon Roof
REMOVAL (With the cowl top side panel removed.)
Cut and Join
Location
40 mm
60 mm
30 mm 30 mm
Cut and Join Location
(Cut Location for Supply Parts)
[Cut and Join Location]
1. Cut and join the parts at the locations shown above.
HINT: Shift each cut and join location of the outer
pillar, front body pillar upper reinforcement, innerpillar and the roof drip channel.
BODY PANEL REPLACEMENTRE-25
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Page 1183 of 4087
INSTALLATION
Butt Weld
(Inner Pillar)
Inner Pillar
Front Body Pillar
Upper Reinforcement
Outer Pillar
Front Body Pillar
Lower Reinforcement
1. Before temporarily installing the new outer pillar, weld the front body pillar lower rein-
forcement with standard points.
2. After installing the inner pillar and the front body pillar upper reinforcement, install the
outer pillar. 3. Temporarily install the new parts and mea-
sure each part in accordance with the body
dimension diagram.
4. Before welding the new parts, check the fit of the front door, front fender and the wind-
shield glass.
BODY PANEL REPLACEMENTRE-26
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Page 1184 of 4087
INSTALLATION
Cut and Join
LocationButt Weld
Roof Drip Channel
Butt Weld
1. After installing the new parts, apply foamed material.
HINT: For the foamed material application areas,
refer to page AP-4.
BODY PANEL REPLACEMENTRE-27
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