1991 LEXUS SC400 Service Repair Manual

Page 1177 of 4087

LEXUS SC400 1991  Service Repair Manual 
mm in.10 0.39
COWL SIDE OUTER PANEL UPPER (ASSY)
REMOVAL
Cut with disc
sander etc.
INSTALLATIONTack Weld
(10 mm each)
1. Temporarily install the new parts and mea-
sure each part in accordance with t

Page 1178 of 4087

LEXUS SC400 1991  Service Repair Manual 
mm in.10 0.39
COWL TOP TO APRON BRACE (ASSY):
Right Side
REMOVAL (With the cowl side outer panel upper removed.)
Cut with disc
sander etc.
Cut with disc
Sander etc.
INSTALLATIONTack Weld (10 mm each)

Page 1179 of 4087

LEXUS SC400 1991  Service Repair Manual 
mm in.10 0.39
COWL TOP TO APRON BRACE (ASSY):
Left Side
REMOVAL (With the cowl side outer panel upper removed.)
Cut with disc sander etc.
Cut with disc sander etc.
INSTALLATIONTack Weld (10 mm)Tack W

Page 1180 of 4087

LEXUS SC400 1991  Service Repair Manual 
mm in.10 0.39
COWL TOP SIDE PANEL (ASSY)
REMOVAL (With the cowl top to apron brace removed.)
Cut with disc sander etc.
INSTALLATIONTack Weld (10 mm)
BODY PANEL REPLACEMENTRE-23 
WhereEverybodyKnowsYo

Page 1181 of 4087

LEXUS SC400 1991  Service Repair Manual 
MEMORE-24 
WhereEverybodyKnowsYourName

Page 1182 of 4087

LEXUS SC400 1991  Service Repair Manual 
mm in.30
40
60 1.18
1.57
2.36
FRONT BODY PILLAR (CUT): w/o Moon Roof
REMOVAL (With the cowl top side panel removed.)
Cut and Join
Location
40 mm
60 mm
30 mm 30 mm
Cut and Join Location
(Cut Location

Page 1183 of 4087

LEXUS SC400 1991  Service Repair Manual 
INSTALLATION
Butt Weld
(Inner Pillar)
Inner Pillar
Front Body Pillar
Upper Reinforcement
Outer Pillar
Front Body Pillar
Lower Reinforcement
1. Before temporarily installing the new outer pillar, weld

Page 1184 of 4087

LEXUS SC400 1991  Service Repair Manual 
INSTALLATION
Cut and Join
LocationButt Weld
Roof Drip Channel
Butt Weld
1. After installing the new parts, apply foamed material.
HINT: For the foamed material application areas,
refer to page  AP-4.