wAlways tie down the steering wheel pad with the pad
side facing upward. It is very dangerous if the steer-
ing wheel pad is tied down with the metal surface
facing upward as the wire harness will be cut by the
shock of the airbag deploying and the steering
wheel pad will be thrown into the air.
HINT:
w The disc wheel will be marked by airbag deployment, so
use a redundant disc wheel.
4. CONFIRM FUNCTIONING OF SST (SEE PAGE AB±94)
SST 09082±0700
5. INSTALL SST CAUTION: Place the disc wheel on level ground.
(a) Connect the SST connector to the steering wheel pad
connector.
SST 09082±00700
NOTICE: To avoid damaging the SST connector and wire
harness, do not lock the secondary lock of the twin lock.
Also, provide some slack for the SST wire harness inside
the disc wheel.
(b) Move the SST to at least 10 m (33 ft) away from the steering wheel pad tied down on the disc wheel.
6. COVER STEERING WHEEL PAD WITH CARDBOARD BOX OR TIRES
(Covering Method Using Cardboard Box)
Cover the steering wheel pad with the cardboard box and
weigh the cardboard box down in four places with a at least
20 kg (44 lb, 196 N).
Size of cardboard box: Must exceed the following dimen-
sions ±x = 460 mm (18.11 in.)
When dimension y of the cardboard box exceeds
the diameter of the disc wheel with tire the steering
wheel pad is tied to±
x = 460 mm (18.11 in.) + width of tire
y = 650 mm (25.59 in.)
NOTICE: If a cardboard box smaller than the size speci-
fied is used, the cardboard box will be broken by the
shock of the airbag deployment.
±
SRS AIRBAG Disposal of Steering Wheel Pad (with Aribag)AB±95
WhereEverybodyKnowsYourName
(Covering Method Using Tires)
Place at least three tires without disc wheel on top of the disc
wheel with tire to which the steering wheel pad is tied.
Tire size: Must exceed the following dimensions ±Width 185 mm (7.28 in.)
Inner diam 360 mm (14.17 in.)
CAUTION: Do not use tires with disc wheels.
NOTICE: The tires may be marked by the airbag deploy-
ment, so use redundent tires.
7. AIRBAG DEPLOYMENT (a) Connect the SST red clip to the battery positive (+)terminal and the black clip to the battery negative (±)
terminal.
(b) Confirm that no±one is within 10 m (33 ft) of the disc wheel the steering wheel pad is tied to.
(c) Press the SST activation switch and deploy the airbag.
HINT: The airbag deploys simultaneously as the LED of the
SST activation switch lights up.
8. DISPOSAL OF STEERING WHEEL PAD (WITH AIRBAG) CAUTION:
w The steering wheel pad is very hot when the airbag is
deployed, so leave it alone for at least 30 minutes after de-
ployment.
w Use gloves and safety glasses when handling a steering
wheel pad with deployed airbag.
w Do not apply water, etc. to a steering wheel pad with
deployed airbag.
w Always wash your hands with water after completing the
operation.
(a) Remove the steering wheel pad from the disc wheel.
(b) Place the steering wheel pad in a vinyl bag, tie the end
tightly and dispose of it the same way as other general
parts.
AB±96
±
SRS AIRBAG Disposal of Steering Wheel Pad (with Aribag)
WhereEverybodyKnowsYourName
6. COVER STEERING WHEEL PAD WITH CARDBOARDBOX OR TIRES
Covering Method Using Cardboard Box:
Cover the steering wheel pad with the cardboard box and
weigh the cardboard box down in four places with a at least
196 N (20 kgf, 44 lbf).
Size of cardboard box:
Must exceed the following dimensions±
x = 460 mm (18.11 in.) When dimension y of the cardboard box exceeds the
diameter of the disc wheel with tire the steering wheel
pad is tied to±
x = 460 mm (18.11 in.) + width of tire
y = 650 mm (25.59 in.)
NOTICE: If a cardboard box smaller than the size speci-
fied is used, the cardboard box will be broken by the
shock of the airbag deployment.
Covering Method Using Tires:
Place at least 3 tires without disc wheel on top of the disc
wheel with tire to which the steering wheel pad is tied.
Tire size: Must exceed the following dimensions± Width 185 mm (7.28 in.)
Inner diam 360 mm (14.17 in.)
CAUTION: Do not use tires with disc wheels.
NOTICE: The tires by marked by the airbag deployment,
so use redundant tires.
7. AIRBAG DEPLOYMENT
(a) Connect the SST red clip to the battery positive (+) terminal and the black clip to the battery negative (±) terminal.
(b) Confirm that no±one is within 10 m (33 ft) of the disc wheel the steering wheel pad is tied to.
(c) Press the SST activation switch and deploy the airbag. HINT: The airbag deploys simultaneously as the LED of the
SST activation switch lights up.
RS±26±
SUPPLEMENTAL RESTRAINT SYSTEM STEERING WHEEL PAD AND SPIRAL CABLE
WhereEverybodyKnowsYourName
CAUTION: If a wire harness which is too thin or some oth-
er thing is used to tie down the front passenger airbag as-
sembly, it may be snapped by the shock when the airbag
is deployed, this is highly dangerous.
Always use a wire harness for vehicle use which is at
least 1.25 mm
2 (0.0019 in)2.
(1) Wrap the wire harness around the tire, passing the wire
harness at least 3 times through the installation hole on
the left and right sides of the front passenger airbag as-
sembly.
(2) Position the front passenger airbag assembly inside the tire with the airbag door facing inside.
Tie the wire harness to the tire.
Tire size: Must exceed the following dimensions
Width 185 mm (7.28 in.)
Inner diam 360 mm (14.17 in.)
CAUTION:
wMake sure the wire harness is tight. It is very dangerous
if a loose wire harness results in the front passenger
airbag assembly coming free due to the shock of the
airbag deploying.
w Always tie down the front passenger airbag assembly
with the airbag door facing inside.
NOTICE: The tire will be marked by the airbag deploy-
ment, so use a redundant tire.
3. CONFIRM FUNCTIONING OF SST (See page RS±27)
SST 09082±00700
RS±38
±
SUPPLEMENTAL RESTRAINT SYSTEM FRONT PASSENGER AIRBAG ASSEMBLY
WhereEverybodyKnowsYourName
GENERAL INSPECTION
SA19Y±01
1. INSPECT TIRE
(a) Check the tires for wear and for the proper inflation pressure.Cold tire inflation pressure (SC400):
Tire size
Front
kPa (kg/cm2, psi)
Rear
kPa (kg/cm2, psi)
P225/55R16 93V 220 (2.2, 32) 220 (2.2, 32)
Cold tire inflation pressure (SC300):
Tire size
Front
kPa (kg/cm2, psi)
Rear
kPa (kg/cm2, psi)
P215/60R15 94V
210 (2.1, 30)
210 (2.1, 30)
P215/60R15 93V
(b) Check the tire runout.
Tire runout:
SC400 Less then 1.4 mm (0.055 in.)
SC300 Less then 1.0 mm (0.039 in.)
2. ROTATING TIRESNOTICE: The wheel assemblies must be rotated only be-
tween the front and rear.
3. INSPECT WHEEL BALANCE
(a) Check and adjust the Off±the±car balance.
(b) If necessary, check and adjust the On±the±car balance.
Unbalance after adjustment: 8.0 g (0.018 lb) or less
±
SUSPENSION AND AXLE GENERAL INSPECTIONSA±3
WhereEverybodyKnowsYourName
WHEEL ALIGNMENT
FRONT WHEEL ALIGNMENT
SA19Z±01
1. MEASURE VEHICLE HEIGHTFront vehicle height (SC400):
Tire size Front P225/55R16194.4 mm (7.654 in.)
Front vehicle height (SC300):
Tire size Front P215/60R15190.4 mm (7.496 in.)
Measuring point:
Measure from the ground to the center of the lower suspen-
sion arm front mounting bolt.
NOTICE: Before inspecting the wheel alignment, adjust
the vehicle height to specification.
If the vehicle height is not standard, try to adjust it by pushing
down on or lifting the body.
2. INSTALL CAMBER±CASTER±KINGPIN GAUGE OR ONTO WHEEL ALIGNMENT TESTER
Follow the specific instructions of the equipment manufactur-
er.
3. INSPECT CAMBER, CASTER AND STEERING AXIS INCLINATION
Specifications:
Camber
Left±right error
0
01 ' + 45 '
30 ' or less
Caster
Left±right error256 ' + 45 '
30 ' or less
Steering axis inclination
Left±right error
8
58 ' + 45 '
30 ' or less
If the steering axis inclination is not as specified, after camber
and caster have correctly adjusted, recheck the steering
knuckle front wheel for bearing or looseness.
4. INSPECT TOE±IN
Toe±in (total): A + B 0.1 + 0.2
C±D 1 + 2 mm (0.04 + 0.08 in.)
If toe±in is not within specification adjust by the tie rod end.
±
SUSPENSION AND AXLE WHEEL ALIGNMENTSA±5
WhereEverybodyKnowsYourName
REAR WHEEL ALIGNMENT
SA1A0±01
1. MEASURE VEHICLE HEIGHTRear vehicle height (SC400):
Tire size Rear
P225/55R16251.7 mm (9.909 in.)
Rear vehicle height (SC300):
Tire size Rear
P215/60R15247.7 mm (9.752 in.)
Measuring point:
Measure from the ground to the center of the lower suspen-
sion arm No.2 mounting bolt.
NOTICE: Before inspecting the wheel alignment, adjust the vehicle height to spe\
cification.If the vehicle height is not standard, try to adjust it by pushing
down on or lifting the body.
2. INSTALL CAMBER±CASTER±KINGPIN GAUGE OR ONTO WHEEL ALIGNMENT TESTER
Follow the specific instructions of the equipment manufactur-
er.
3. INSPECT CAMBER
Camber:
Camber
Left±right error
±0
553 ' + 45 '
30 ' or less
4. INSPECT TOE±IN
Toe±in (total):
A+B 0.4 5 + 0.2 5
C±D 4.5 + 2 mm (0.18 + 0.08 in.)
5. ADJUST CAMBER AND TOE±IN
(a) Measure the length of the lower suspension arm No.1 and
No.2, as shown in the illustration.
SA±10
±
SUSPENSION AND AXLE WHEEL ALIGNMENT
WhereEverybodyKnowsYourName