Page 97 of 4087

Diag. Code 31, 41Air Mix Damper Position Sensor Circuit
CIRCUIT DESCRIPTION
This sensor detects the position of the air mix
damper and sends the appropriate signals to the
air conditioner control assembly.
The position sensor is built into the air mix servo-
motor assembly.
Code No.Diag. Code Detecting ConditionTrouble area
31Short to ground or power source circuit in air
mix damper position sensor circuit. Air mix damper position sensor
Harness or connector between air mix
servomotor assembly and A/C control
41
Air mix damper position sensor value does
not change even if A/C control assembly
operates air mix servomotor.servomotor assembly and A/C control
assembly.
A/C control assembly
DIAGNOSTIC CHART
Check voltage between terminals TP and
SG of air conditioner control assembly
connector.
Check air mix damper position sensor.
Check harness and connector between air
conditioner control assembly and air mix
servomotor assembly (See page IN-27).
Check and replace air conditioner control
assembly.
Proceed to next circuit inspection
shown on matrix chart (See page
AC-36 ). However, when Diag.
code31 or 41 is displayed, check
and replace air conditioner control
assembly.
Replace air mix servomotor
assembly.
Repair or replace harness or
connector.
AC±58±
AIR CONDITIONING SYSTEM Troubleshooting
WhereEverybodyKnowsYourName
Page 98 of 4087

Check voltage between terminals TP and SG of air conditioner control
assembly connector.
(1) Remove console upper panel.(See page BO±111).
(2) Remove A/C control assembly with connec±
tors still connected.
(3) Turn ignition switch ON.
Change the set temperature to activate the air mix
damper, and measure the voltage between termi-
nals TP and SG of air conditioner control assem-
bly connector each time when the set temperature
is changed.
Set TemperatureVoltage
Max. cool
Max. hot 3.70± 4.27 V
0.88 ± 1.16 V
In addition, as the set temperature increases,
the voltage decreases gradually without inter-
ruption.
Proceed to next circuit inspection shown on
matrix chart (See page AC-36).However,
when Diag. code 31 or 41 is displayed, check and
replace air conditioner control assembly.
Check air mix damper position sensor.
(1) Remove heater unit. (See page AC-125)
(2) Disconnect air mix servomotor assembly
connector.
Measure resistance between terminals S5 and SG of
air mix servomotor assembly connector.
Resistance:4.7~7.2 k
While operating air mix servomotor as in the
procedure on page AC-61, measure resistance
between terminals TP and SG of air mix servo-
motor assembly connector.
Position Resistance
Max. cool
Max. warm 3.76 ~ 5.76 k
0.94 ~ 1.44 k
As the air mix servomotor moves from cool side
to warm side, the resistance decreases gradually
without interruption.
Replace air mix servomotor assembly.
Check for open and short in harness and connector between air conditioner
control assembly and air mix servomotor assembly (See page IN-27).
Repair or replace harness or connector.
Check and replace air conditioner control
assembly.
INSPECTION PROCEDURE
±
AIR CONDITIONING SYSTEM TroubleshootingAC±59
WhereEverybodyKnowsYourName
Page 99 of 4087
Diag. Code 41Air Mix Servomotor Circuit
CIRCUIT DESCRIPTION
The air mix servomotor is controlled by the A/C control assembly and moves \
the air mix damper to the
desired position.
Code No.Diag. Code Detecting ConditionTrouble area
41
Air mix damper position sensor value does not
change even if A/C control assembly operates
air mix servomotor.Air mix servomotor.
Air mix damper position sensor.
Harness or connector between A/C controlas-
sembly and A/M servomotor, A/M damperposi-
tion sensor.
A/C control assembly.
DIAGNOSTIC CHART
Actuator check.
Check air mix servomotor.
Check harness and connector between air
conditioner control assembly and air mix
servomotor assembly (See page IN-27).
Check and replace air conditioner control
assembly.
Proceed to next circuit inspection
show on matrix chart (See page
AC-36 ).
Replace air mix servomotor
assembly.
Repair or replace harness or
connector.
AC±60±
AIR CONDITIONING SYSTEM Troubleshooting
WhereEverybodyKnowsYourName
Page 100 of 4087
Actuator check.
(1) Warm up the engine.
(2) Set to the actuator check mode (See pageAC-30 ).
(3) Press the FRS switch and change it to step operation.
Press the FRS switch and check the
operation of the air mix damper and the condition
of the blower.
Proceed to next circuit inspection shown on
matrix chart (See page AC-36).
Check air mix servomotor.
Remove heater unit.
Connect positive lead to terminal 4 and negative
lead to terminal 5.
The lever turns smoothly to cool side.
Connect negative lead to terminal 4 and positive
lead to terminal 5.
The lever turns smoothly to hot side.
Replace air mix servomotor assembly.
Check for open and short in harness and connector between air conditioner
control assembly and air mix servomotor assembly (See page IN-27).
Repair or replace harness or connector.
Check and replace air conditioner control
assembly.
INSPECTION PROCEDURE
±
AIR CONDITIONING SYSTEM TroubleshootingAC±61
WhereEverybodyKnowsYourName
Page 101 of 4087

Diag. Code 32, 42Air Inlet Damper Position Sensor Circuit
CIRCUIT DESCRIPTION
This sensor detects the position of the air inlet
damper and sends the appropriate signals to the
air conditioner control assembly.
The position sensor is built into the air mix servo-
motor assembly.
Code No.Diag. Code Detecting ConditionTrouble area
32Short to ground or power source circuit in air
inlet damper position sensor circuit. Air inlet damper position sensor.
Harness or connector between air inletser-
vomotor assembly and A/C controlassem-
42
Air inlet damper position sensor value does not
change even if A/C control assembly operates
air inlet servomotor.vomotor assembly and A/C controlassem-
bly
A/C control assembly
DIAGNOSTIC CHART
Check voltage between terminals TP1 and SG
of air conditioner control assembly
connector.
Check air inlet damper position sensor.
Check harness and connector between air
conditioner control assembly and air inlet
servomotor assembly (See page IN±27).
Check and replace air conditioner control
assembly.
Proceed to next circuit inspection
shown on matrix chart (See page
AC-36 ). However, when Diag.
code 32 or 42 is displayed, check
and replace air conditioner control
assembly.
Replace air inlet servomotor
assembly.
Repair or replace harness or
connector.
AC±62±
AIR CONDITIONING SYSTEM Troubleshooting
WhereEverybodyKnowsYourName
Page 102 of 4087

Check voltage between terminals TP1 and SG of air conditioner control
assembly connector.
(1) Remove console upper panel.(See page BO-111).
(2) Remove A/C control assembly with connec±
tors still connected.
(3) Turn ignition switch ON.
Press REC/FRS switch to change the air inlet
between fresh and recirculation air, and measure
voltage between terminals TP1 and SG of air
conditioner control assembly when the air inlet
servomotor operates.
In addition, as the air inlet servomotor is moved
from REC side to FRS side, the voltage de-
creases gradually without interruption.
Proceed to next circuit inspection shown on matrix chart
(See page AC-36).However, when Diag. code 32 or 42 is
displayed, check and replace air conditioner control assem-
bly.
Check air inlet damper position sensor.
(1) Remove heater unit. (See page AC-127)
(2) Disconnect air inlet servomotor assembly
connector.
Measure resistance between terminals S5 and SG of
air inlet servomotor assembly connector.
Resistance: 4.7~7.2 k
While operating air inlet servomotor as in the
procedure on page AC-65, measure resistance
between terminals TP1 and SG of air inlet servo-
motor assembly connector.
Resistance:
As the air inlet servomotor moves from REC side
to FRS side, the resistance decreases gradually
without interruption.
Replace air inlet servomotor assembly.
Check for open and short in harness and connector between air conditioner
control assembly and air inlet servomotor assembly (See page IN-27).
Repair or replace harness or connector.
Check and replace air conditioner control assembly.
INSPECTION PROCEDURE
±
AIR CONDITIONING SYSTEM REPAIR INSTRUCTIONSAC±63
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Page 103 of 4087
Diag. Code 42Air Inlet Servomotor Circuit
CIRCUIT DESCRIPTION
The air inlet servomotor is controlled by the air conditioner control assem\
bly and moves the air inlet
damper to the desired position.
Code No.Diag. Code Detecting ConditionTrouble area
42
Air inlet damper position sensor value does
not change even if A/C control assembly oper-
ated air inlet servomotorAir inlet damper position sensor.
Harness or connector between air inlet ser-
vomotor assembly and A/C control assem-
bly.
A/C control assembly
DIAGNOSTIC CHART
Actuator check.
Check air inlet servomotor.
Check harness and connector between air
conditioner control assembly and air inlet ser-
vomotor assembly (See page IN-27).
Check and replace air conditioner control
assembly.
Proceed to next circuit inspection
shown on matrix chart (See page
AC-36 ).
Replace air inlet servomotor
assembly.
Repair or replace harness or
connector.
AC±64±
AIR CONDITIONING SYSTEM Troubleshooting
WhereEverybodyKnowsYourName
Page 104 of 4087
Actuator check.
Proceed to next circuit inspection shown on
matrix chart (See page AC-36).
Check air inlet servomotor.
Remove cooling unit.
Connect positive lead to terminal 6 and negative
lead to terminal 2.
The lever moves smoothly to REC position.
Connect negative lead to terminal 6 and positive
lead to terminal 2.
The lever moves smoothly to FRS position.
Replace air inlet servomotor assembly.
Check for open and short in harness and connector between air conditioner
control assembly and air inlet servomotor assembly (See page IN-27).
Repair or replace harness or connector.
Check and replace air conditioner control
assembly.
(1) Remove glove box to see and check the air
inlet damper operation
(2) Set to the actuator check mode (See page AC±30.
(3) Press the FRS switch and check it to step operation.
Press the FRS switch and change it to step opera-
tion.
INSPECTION PROCEDURE
±
AIR CONDITIONING SYSTEM TroubleshootingAC±65
WhereEverybodyKnowsYourName