1991 LEXUS SC400 Service Repair Manual

Page 1185 of 4087

LEXUS SC400 1991  Service Repair Manual 
mm in.30
100 1.18
3.34
FRONT BODY PILLAR (CUT): w/ Moon Roof
REMOVAL (With the cowl top side panel removed.)
Cut and Join
Location
[Cut and Join Location]
100 mm
30 mm 30 mm
[Cut and Join Location]
C

Page 1186 of 4087

LEXUS SC400 1991  Service Repair Manual 
INSTALLATION
BODY PANEL REPLACEMENTRE-29 
WhereEverybodyKnowsYourName

Page 1187 of 4087

LEXUS SC400 1991  Service Repair Manual 
INSTALLATION
Butt Weld
Inner Pillar
Front Body Pillar
Upper ReinforcementOuter Pillar
Front Body Pillar
Lower Reinforcement
1. Before temporarily installing the new outer pillar, weld the front body

Page 1188 of 4087

LEXUS SC400 1991  Service Repair Manual 
INSTALLATION
Butt WeldButt Weld
Roof Drip Channel
Butt Weld
1. After installing the new parts, apply foamed material.
HINT: For the foamed material application areas,
refer to  AP-4.
BODY PANEL REPLA

Page 1189 of 4087

LEXUS SC400 1991  Service Repair Manual 
ROCKER OUTER PANEL (CUT)
REMOVAL
Cut and Join Location
(Cut Location for Supply Parts)Cut and Join Location
(Cut Location for Supply Parts)
[Cut and Join Location] [Cut and Join Location]
1. Cut and

Page 1190 of 4087

LEXUS SC400 1991  Service Repair Manual 
Butt Weld
INSTALLATION
Butt Weld
1. Temporarily install the new parts and check thefit of the front door.
BODY PANEL REPLACEMENTRE-33 
WhereEverybodyKnowsYourName

Page 1191 of 4087

LEXUS SC400 1991  Service Repair Manual 
ROOF PANEL (ASSY): w/o Moon Roof
REMOVAL
Braze
(both sides)
1. Heat the brazed area of the quarter panel andscrape off the brazing with a wire brush.
NOTICE: Be careful not to overheat the quarter
pa

Page 1192 of 4087

LEXUS SC400 1991  Service Repair Manual 
INSTALLATION
Body Sealer
Body Sealer Braze
(both sides)
2. Braze the quarter panel connection.
NOTICE: Before performing these operations,place a wet rag on the roof panel to protect it fromdamage.
1