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mm in.30
100 1.18
3.34
FRONT BODY PILLAR (CUT): w/ Moon Roof
REMOVAL (With the cowl top side panel removed.)
Cut and Join
Location
[Cut and Join Location]
100 mm
30 mm 30 mm
[Cut and Join Location]
Cut and Join Location
(Cut Location for Supply Parts)
1. Cut and join the part at the locations shown
above.
HINT: Shift each cut and join location of the outer
pillar, front body pillar upper reinforcement androof drip channel.
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INSTALLATION
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INSTALLATION
Butt Weld
Inner Pillar
Front Body Pillar
Upper ReinforcementOuter Pillar
Front Body Pillar
Lower Reinforcement
1. Before temporarily installing the new outer pillar, weld the front body pillar lower rein-
forcement with standard points.
2. After installing the inner pillar and the front body pillar upper reinforcement, install the
outer pillar. 3. Temporarily install the new parts and mea-
sure each part in accordance with the body
dimension diagram.
4. Before welding the new parts, check the fit of the front door, front fender and the wind-
shield glass.
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INSTALLATION
Butt WeldButt Weld
Roof Drip Channel
Butt Weld
1. After installing the new parts, apply foamed material.
HINT: For the foamed material application areas,
refer to AP-4.
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ROCKER OUTER PANEL (CUT)
REMOVAL
Cut and Join Location
(Cut Location for Supply Parts)Cut and Join Location
(Cut Location for Supply Parts)
[Cut and Join Location] [Cut and Join Location]
1. Cut and join the parts at the location as shown
above.
NOTICE: When cutting the rear side of the parts,
take care not to damage the internal reinforcementof the parts.
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Butt Weld
INSTALLATION
Butt Weld
1. Temporarily install the new parts and check thefit of the front door.
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ROOF PANEL (ASSY): w/o Moon Roof
REMOVAL
Braze
(both sides)
1. Heat the brazed area of the quarter panel andscrape off the brazing with a wire brush.
NOTICE: Be careful not to overheat the quarter
panel.
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INSTALLATION
Body Sealer
Body Sealer Braze
(both sides)
2. Braze the quarter panel connection.
NOTICE: Before performing these operations,place a wet rag on the roof panel to protect it fromdamage.
1. Before temporarily installing the new parts, apply body sealer to the windshield header
panel and the back window upper frame.
HINT: Apply just enough sealer for the new parts
to make contact.
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