1995 SUBARU LEGACY Service Repair Manual

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Page 505 of 2248

SUBARU LEGACY 1995 Service Repair Manual G3M0083 3) Adjusting drive pinion height Adjust drive pinion height with shim installed between rear bearing cone and the back of pinion gear. (1) Install ST1, ST2 and ST3, as shown in the figure, and

Page 506 of 2248

SUBARU LEGACY 1995 Service Repair Manual G3M0084 4) Install the selected pinion height adjusting shim on drive pinion, and press the rear bearing cone into position with ST. ST 398177700 INSTALLER G3M1039 5) Insert drive pinion1into differe

Page 507 of 2248

SUBARU LEGACY 1995 Service Repair Manual G3M0720 9) Press-fit companion flange with ST1 and ST2. CAUTION: Be careful not to damage bearing. ST1 899874100 INSTALLER ST2 399780104 WEIGHT G3M1052 10) Install self-locking nut. Then tighten it wi

Page 508 of 2248

SUBARU LEGACY 1995 Service Repair Manual G3M1043 B3M0134A 14) Adjusting side bearing retainer shims (1) The drive gear backlash and side bearing preload can be determined by the side bearing retainer shim thickness. (2) When replacing differ

Page 509 of 2248

SUBARU LEGACY 1995 Service Repair Manual Example of calculation Ex. 1 A=5,B=5,C=3,D=3,G 1=4,G2=1, E = 0.10 mm, F = 0.15 mm Left side T 1=(A+C+G1�D) x 0.01 + 0.76�E =(5+3+4�3) x 0.01 + 0.76�0.10 = 0.09 + 0.76�0.10 = 0.75 mm The correct shims

Page 510 of 2248

SUBARU LEGACY 1995 Service Repair Manual G3M1035 (3) Install the differential case assembly into differential carrier in the reverse order of disassembly. G3M1045 (4) Fit the selected shims and O-ring on side bearing retainer and install the

Page 511 of 2248

SUBARU LEGACY 1995 Service Repair Manual G3M1047 15) Re-check crown gear-to-pinion backlash. Backlash: 0.10—0.20 mm (0.0039—0.0079 in) G3M1048 16) Check the crown gear runout on its back surface, and make sure pinion and crown gear rotat

Page 512 of 2248

SUBARU LEGACY 1995 Service Repair Manual TOOTH CONTACT PATTERN Condition Contact pattern Adjustment Correct tooth contact Tooth contact pattern slightly shifted towards toe under no load rotation. (When loaded, contact pattern moves toward h
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