1995 SUBARU LEGACY Service Repair Manual

Page 289 of 2248

SUBARU LEGACY 1995  Service Repair Manual 8. Front Differential
G3M0515
1Drive pinion shaft

2Hypoid driven gear

3Pinion shaft

4Straight pin

5Washer

6Differential bevel gear

7Differential bevel pinion

8Snap ring (Outer)

9Rolle

Page 290 of 2248

SUBARU LEGACY 1995  Service Repair Manual 1. General
A: APPLICATION
Large titleModel
AWD FWD
1 General
2Transfer Case and Extension
(AWD Model)
3 Rear Case (FWD Model)
4 Transmission Case
5 Drive Pinion Assembly (AWD Model)
6 Drive Pin

Page 291 of 2248

SUBARU LEGACY 1995  Service Repair Manual B3M0037A
B: PRECAUTIONS
1) The following job should be followed before disassem-
bly:
(1) Clean oil, grease, dirt and dust from transmission.
(2) Remove drain plug
1to drain oil. After draining,
reti

Page 292 of 2248

SUBARU LEGACY 1995  Service Repair Manual 2) Bushing (each gear)
Replace the bushing in the following cases:
(1) When the sliding surface is damaged or abnormally
worn.
(2) When the inner wall is abnormally worn.
3) Gears
(1) Replace gears wi

Page 293 of 2248

SUBARU LEGACY 1995  Service Repair Manual 6) Oil seal
Replace the oil seal if the lip is deformed, hardened,
damaged, worn, or defective in any way.
7) O-ring
Replace the O-ring if the sealing face is deformed,
hardened, damaged, worn, or def

Page 294 of 2248

SUBARU LEGACY 1995  Service Repair Manual 2. Transfer Case and Extension (AWD
Model)
A: REMOVAL
B3M0041A
1) Remove transfer cover1.
2) Remove shifter fork screw
2which secures selector
arm to shifter arm.
3) Remove transfer case
4with exte

Page 295 of 2248

SUBARU LEGACY 1995  Service Repair Manual B: DISASSEMBLY
1. SEPARATION OF TRANSFER CASE AND
EXTENSION ASSEMBLY
G3M0523
1) Separate transfer case1and extension assembly2.
2) Remove transfer driven gear
3and center differential

4as a set.

Page 296 of 2248

SUBARU LEGACY 1995  Service Repair Manual B3M0043A
4) Remove reverse check sleeve5.
Disassembly procedure is as follows:
(1) Using a standard screwdriver, remove snap ring
A
(Inner-28).
NOTE:
Replace snap ring with a new one if deformed or