1995 SUBARU LEGACY Service Repair Manual

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Page 633 of 2248

SUBARU LEGACY 1995 Service Repair Manual G4M0101
9) Disconnect pipes C and D from pipe of gearbox.
CAUTION:
Be careful not to damage these pipes.
NOTE:
Disconnect upper pipe D first, and lower pipe C second.
G4M0102
10) Remove clamp bolts se

Page 634 of 2248

SUBARU LEGACY 1995 Service Repair Manual G4M0106
6) Straighten lock washer under ball joint.
CAUTION:
Be extremely careful not to hit surface of right hand
rack; otherwise, oil leakage may result.
Tie-rod lock washer must be replaced with

Page 635 of 2248

SUBARU LEGACY 1995 Service Repair Manual C: INSPECTION
1) Clean all disassembled parts, and check for wear,
damage, or any other faults, then repair or replace as nec-
essary.
2) When disassembling, check inside of gearbox for water.
If any

C: INSPECTION
1) Clean all disassembled parts, and check for wear,
damage, or any other faults, then repair or replace as nec-
essary.
2) When disassembling, check inside of gearbox for water.
If any water is found, carefully check boot for damage,
input shaft dust seal, adjusting screw and boot clips for
poor sealing. If faulty, replace with new parts.
No. Parts Inspection Corrective action
1 Input shaft(1) Bend of input shaft
(2) Damage on serrationIf bend or damage is excessive, replace
entire gearbox.
2 Dust seal(1) Crack or damage
(2) WearIf outer wall slips, lip is worn out or
damage is found, replace it with new one.
3 Rack and pinion Poor mating of rack with pinion(1) Adjust backlash properly.
By measuring turning torque of
gearbox and sliding resistance of rack,
check if rack and pinion engage
uniformly and smoothly with each
other.
(Refer to“Service limit”.)
(2) Keeping rack pulled out all the way so
that all teeth emerge, check teeth for
damage.
Even if abnormality is found in either
(1) or (2), replace entire gearbox.
4 Gearbox unit(1) Bend of rack shaft
(2) Bend of cylinder portion
(3) Crack or damage on cast iron portionReplace gearbox with new one.
(4) Wear or damage on rack bushIf free play of rack shaft in radial direction
is out of the specified range, replace
gearbox with new one. (Refer to“Service
limit”.)
(5) Wear on input shaft bearingIf free plays of input shaft in radial and
axial directions are out of the specified
ranges, replace gearbox with new one.
(Refer to“Service limit”.)
5 Boot Crack, damage or deterioration Replace.
6 Tie-rod(1) Looseness of ball joint
(2) Bend of tie-rodReplace.
7 Tie-rod end Damage or deterioration on dust seal Replace.
8 Adjusting screw spring Deterioration Replace.
9 Boot clip Deterioration Replace.
10 Sleeve Damage Replace.
11 Pipes(1) Damage to flared surface
(2) Damage to flare nut
(3) Damage to pipe
(4) Damage to O-ringReplace.
19
4-3SERVICE PROCEDURE
3. Steering Gearbox (Power Steering System) [LHD model]

Page 636 of 2248

SUBARU LEGACY 1995 Service Repair Manual G4M0109
G4M0110
1. SERVICE LIMIT
Make a measurement as shown in the figures. If it exceeds
the specified service limit, adjust or replace.
NOTE:
When making a measurement, vise gearbox by using ST.
Ne

Page 637 of 2248

SUBARU LEGACY 1995 Service Repair Manual G4M0114
In axial direction:
Service limit
0.1 mm (0.004 in) or less
On condition
P: 20—49N (2—5 kg, 4—11 lb)
G4M0115
4. TURNING RESISTANCE OF GEARBOX
Using ST, measure gearbox turning resistance

Page 638 of 2248

SUBARU LEGACY 1995 Service Repair Manual G4M0116
4) Press-fit dust seal into gearbox housing while tapping it
via a spanner or the like so that stepping between gearbox
and dust seal is normally 2 mm (0.08 in).
G4M0117
Depth: A
2 mm (0.08 in

Page 639 of 2248

SUBARU LEGACY 1995 Service Repair Manual G4M0120
7) Bend lock washer using a chisel.
CAUTION:
Be careful not to scratch rack when bending lock
washer.
G4M0122
8) Rack and pinion backlash adjustment
(1) Loosen adjusting screw.
(2) Rotate inpu

Page 640 of 2248

SUBARU LEGACY 1995 Service Repair Manual Make adjustment so that steering wheel can be rotated
fully from lock to lock without binding.
9) Check for service limit as per article of“Service limit”.
<Ref. to [W3C1].> Make replacement and

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