Page 1089 of 2248

G6M0088
2) Carbon fouled
Dry fluffy carbon deposits on insulator and electrode are
mostly caused by slow speed driving in city, weak ignition,
too rich fuel mixture, dirty air cleaner, etc.
It is advisable to replace with plugs having hotter heat
range.
G6M0089
3) Oil fouled
Wet black deposits show excessive oil entrance into com-
bustion chamber through worn rings and pistons or exces-
sive clearance between valve guides and stems. If same
condition remains after repair, use a hotter plug.
G6M0090
4) Overheating
White or light gray insulator with black or gray brown spots
and bluish burnt electrodes indicate engine overheating.
Moreover, the appearance results from incorrect ignition
timing, loose spark plugs, wrong selection of fuel, hotter
range plug, etc. It is advisable to replace with plugs having
colder heat range.
G6M0091
C: CLEANING AND REGAPPING
Clean spark plugs in a sand blast type cleaner.
Avoid excessive blasting. Clean and remove carbon or
oxide deposits, but do not wear away porcelain.
If deposits are too stubborn, discard plugs.
After cleaning spark plugs, recondition firing surface of
electrodes with file. Then correct the spark plug gap using
a gap gauge.
Spark plug gap: L
1.0—1.1 mm (0.039—0.043 in)
B6M0160
4. Ignition Coil
A: REMOVAL AND INSTALLATION
1) Disconnect battery ground cable.
2) Disconnect connector from ignition coil.
3) Remove ignition coil.
4) Installation is in the reverse order of removal.
CAUTION:
Be sure to connect wires to their proper positions.
Failure to do so will damage unit.
23
6-1SERVICE PROCEDURE
3. Spark Plug - 4. Ignition Coil
Page 1090 of 2248

G6M0088
2) Carbon fouled
Dry fluffy carbon deposits on insulator and electrode are
mostly caused by slow speed driving in city, weak ignition,
too rich fuel mixture, dirty air cleaner, etc.
It is advisable to replace with plugs having hotter heat
range.
G6M0089
3) Oil fouled
Wet black deposits show excessive oil entrance into com-
bustion chamber through worn rings and pistons or exces-
sive clearance between valve guides and stems. If same
condition remains after repair, use a hotter plug.
G6M0090
4) Overheating
White or light gray insulator with black or gray brown spots
and bluish burnt electrodes indicate engine overheating.
Moreover, the appearance results from incorrect ignition
timing, loose spark plugs, wrong selection of fuel, hotter
range plug, etc. It is advisable to replace with plugs having
colder heat range.
G6M0091
C: CLEANING AND REGAPPING
Clean spark plugs in a sand blast type cleaner.
Avoid excessive blasting. Clean and remove carbon or
oxide deposits, but do not wear away porcelain.
If deposits are too stubborn, discard plugs.
After cleaning spark plugs, recondition firing surface of
electrodes with file. Then correct the spark plug gap using
a gap gauge.
Spark plug gap: L
1.0—1.1 mm (0.039—0.043 in)
B6M0160
4. Ignition Coil
A: REMOVAL AND INSTALLATION
1) Disconnect battery ground cable.
2) Disconnect connector from ignition coil.
3) Remove ignition coil.
4) Installation is in the reverse order of removal.
CAUTION:
Be sure to connect wires to their proper positions.
Failure to do so will damage unit.
23
6-1SERVICE PROCEDURE
3. Spark Plug - 4. Ignition Coil
Page 1091 of 2248
G6M0093
B: INSPECTION
Using accurate tester, inspect the following items, and
replace if defective.
1) Primary resistance
2) Secondary coil resistance
CAUTION:
If the resistance is extremely low, this indicates the
presence of a short-circuit.
Specified resistance:
[Primary side]
Between
1and2
Between3and4
0.69Ω±10%
[Secondary side]
Between terminal No. 1 and No. 2
Between terminal No. 2 and No. 3
21.0 kΩ±15%
3) Insulation between primary terminal and case: 10 MΩ
or more.
G6M0094
5. Spark Plug Cord
A: INSPECTION
Check for:
1) Damage to cords, deformation, burning or rust forma-
tion of terminals
2) Resistance values of cords
Resistance value:
5.12—12.34 kΩ
G6M0095
6. Ignitor
A: REMOVAL AND INSTALLATION
1) Disconnect battery ground cable.
B6M0161
2) Disconnect connector from ignitor.
3) Remove screws which hold ignitor onto body.
4) Installation is in the reverse order of removal.
24
6-1SERVICE PROCEDURE
4. Ignition Coil - 6. Ignitor
Page 1092 of 2248
G6M0093
B: INSPECTION
Using accurate tester, inspect the following items, and
replace if defective.
1) Primary resistance
2) Secondary coil resistance
CAUTION:
If the resistance is extremely low, this indicates the
presence of a short-circuit.
Specified resistance:
[Primary side]
Between
1and2
Between3and4
0.69Ω±10%
[Secondary side]
Between terminal No. 1 and No. 2
Between terminal No. 2 and No. 3
21.0 kΩ±15%
3) Insulation between primary terminal and case: 10 MΩ
or more.
G6M0094
5. Spark Plug Cord
A: INSPECTION
Check for:
1) Damage to cords, deformation, burning or rust forma-
tion of terminals
2) Resistance values of cords
Resistance value:
5.12—12.34 kΩ
G6M0095
6. Ignitor
A: REMOVAL AND INSTALLATION
1) Disconnect battery ground cable.
B6M0161
2) Disconnect connector from ignitor.
3) Remove screws which hold ignitor onto body.
4) Installation is in the reverse order of removal.
24
6-1SERVICE PROCEDURE
4. Ignition Coil - 6. Ignitor
Page 1093 of 2248
G6M0093
B: INSPECTION
Using accurate tester, inspect the following items, and
replace if defective.
1) Primary resistance
2) Secondary coil resistance
CAUTION:
If the resistance is extremely low, this indicates the
presence of a short-circuit.
Specified resistance:
[Primary side]
Between
1and2
Between3and4
0.69Ω±10%
[Secondary side]
Between terminal No. 1 and No. 2
Between terminal No. 2 and No. 3
21.0 kΩ±15%
3) Insulation between primary terminal and case: 10 MΩ
or more.
G6M0094
5. Spark Plug Cord
A: INSPECTION
Check for:
1) Damage to cords, deformation, burning or rust forma-
tion of terminals
2) Resistance values of cords
Resistance value:
5.12—12.34 kΩ
G6M0095
6. Ignitor
A: REMOVAL AND INSTALLATION
1) Disconnect battery ground cable.
B6M0161
2) Disconnect connector from ignitor.
3) Remove screws which hold ignitor onto body.
4) Installation is in the reverse order of removal.
24
6-1SERVICE PROCEDURE
4. Ignition Coil - 6. Ignitor
Page 1094 of 2248

1. Starter
Trouble Probable cause
Starter does not start.Magnet switch does not operate.
(no clicks are heard.)Magnet switch poor contact or discontinuity
of pull-in coil circuit
Improper sliding of magnet switch plunger
Magnet switch operates.
(clicks are issued.)Poor contact of magnet switch’s main con-
tact point
Layer short of armature
Contaminants on armature commutator
High armature mica
Improper grounding of yoke field coil
Insufficient carbon brush length
Insufficient brush spring pressure
Starter starts but does not crank engine.Failure of pinion gear to engage ring gearWorn pinion teeth
Improper sliding of overrunning clutch
Improper adjustment of stud bolt
Clutch slippage Faulty clutch roller spring
Starter starts but engine cranks too slowly.Poor contact of magnet switch’s main con-
tact point
Layer short of armature
Discontinuity, burning or wear of armature
commutator
Poor grounding of yoke field coil
Insufficient brush length
Insufficient brush spring pressure
Abnormal brush wear
Starter overruns.Magnet switch coil is a layer short.
25
6-1DIAGNOSTICS
1. Starter
Page 1095 of 2248
2. Generator
Turn ignition switch ON
(engine OFF).
Check if charge bulb
comes on.
YES
NO
Disconnect generator
body harness
connector.
Turn ignition switch to
“START.”(engine starts.)Check if charge bulb
comes on when terminal
(L) of body harness
connector is grounded.
YES
NO
Replace charge bulb.
Check IC regulator.
Check positive terminal
of diode.
Check if charge bulb is
OFF while engine idles.
NO
YES (Remains ON or blinks.)
Check or replace fan belt.
Check generator.
Check S or BAT terminal for improper
contact.
Measure VB* of battery
while running engine at
1,500 rpm.15.5 V is less than VB.
Replace IC regulator
assembly.
VB is less
than 12.5 V.12.5 V is less than or equal to VB, and
VB is less than or equal to 15.5 V.
Check IC regulator as a
single unit.
Turn light switch ON
while engine idles.Check if charge bulb
comes on.
YES
NO
No problems
Check diode assembly.
*: Terminal voltage
26
6-1DIAGNOSTICS
2. Generator
Page 1096 of 2248

1. Body Electrical
A: SPECIFICATIONS
BatteryReserve capacity 82 minutes (MT), 100 minutes (AT)
Cold cranking ampere 430 amperes (MT), 490 amperes (AT)
Fuse10 A, 15 A, 20 A
Combination
meterSpeedometer Electric pulse type
Tachometer Electric impulse type
Water temperature gauge Thermistor cross coil type
Fuel gauge Resistance cross coil type
Charge indicator light 12 V—1.4 W
Brake fluid level warning/parking brake indicator light 12 V—1.4 W
AT oil temperature warning light (AWD only) 12 V—1.4 W
A.B.S. warning light 12 V—1.4 W
CHECK ENGINE warning light
(Malfunction indicator lamp)12 V—1.4 W
Oil pressure warning light 12 V—1.4 W
AIRBAG system warning light 12 V—1.4 W
Low fuel warning light 12 V—3W
FWD indicator light 12 V—1.4 W
TCS warning light 12 V—1.4 W
TCS indicator light 12 V—1.4 W
Turn signal indicator light 12 V—1.4 W (2 pieces)
Seat belt warning light 12 V—1.4 W
Door open warning light 12 V—1.4 W
Headlight beam indicator light 12 V—1.4 W
Meter illumination light12 V—3 W (2 pieces)
12 V—3.4 W (4 pieces)
Headlight 12 V—60/55 W (Halogen)
Front clearance light 12 V—5W
Turn signal lightFront 12 V—21 W
Rear 12 V—21 W
Tail/Stop light 12 V—5/21 W
Back-up light 12 V—21 W
High-mount stop light12 V—18 W (SEDAN), 12 V—13 W
(WAGON)
License plate light 12 V—5W
Room light 12 V—8W
Trunk room light (SEDAN) 12 V—5W
Luggage room light (WAGON) 12 V—5W
Spot light 12 V—8 W (2 pieces)
Glove box light 12 V—3.4 W
Ash tray illumination light 12 V—1.7 W
Selector lever illumination light (AT model) 12 V—1.7 W
2
6-2SPECIFICATIONS
1. Body Electrical