Page 1065 of 2248
G5M0308
6) Disconnect airbag connector and horn connector on
back of airbag module. Remove airbag module, and place
it with pad side facing upward.
G5M0332
7) Using steering puller, remove steering wheel.
CAUTION:
Do not allow connector to interfere when removing
steering wheel.
B5M0106
8) Remove steering column covers.
9) Removing two retaining screws, remove combination
switch.
B: ADJUSTMENT
1. CENTERING ROLL CONNECTOR
Before installing combination switch and steering gearbox,
make sure to center roll connector built into combination
switch.
1) Make sure that front wheels are positioned straight
ahead.
2) Install gearbox, steering shaft and combination switch
properly. Turn roll connector pinclockwiseuntil it stops.
B5M0107A
3) Then, back off roll connector pin approximately 2.65
turns until“CENTER”appears on indicator with“”marks
aligned.
19
5-5SERVICE PROCEDURE
7. Combination Switch
Page 1066 of 2248
B5M0107A
C: INSTALLATION
1) Before installing combination switch, check to ensure
that combination switch is off and front wheels are set in
the straight ahead position.
CAUTION:
Failure to do this might damage roll connector.
2) Install column cover and center roll connector.
3) Install steering wheel in neutral position. Carefully insert
roll connector pin into hole on steering wheel.
NOTE:
If steering wheel angle requires fine adjustment, adjust tie-
rod.
4) Install airbag module and lower cover in the reverse
order of removal.
20
5-5SERVICE PROCEDURE
7. Combination Switch
Page 1067 of 2248

1. Engine Electrical
A: SPECIFICATIONS
Item Designation
StarterType Reduction type
ModelMT
TN128000-8311AT
TN128000-8321
Manufacturer NIPPONDENSO TENNESSEE
Voltage and output 12 V — 1.0 kW 12 V — 1.4 kW
Direction of rotation Counterclockwise (when observed from pinion)
Number of pinion teeth 8 9
No-load
characteristicsVoltage 11 V
Current 90 A or less
Rotating
speed3,000 rpm or more 2,900 rpm or more
Load
characteristicsVoltage 8 V
Current 280 A or less 370 A or less
Torque 9.8 N⋅m (1.0 kg-m, 7.2 ft-lb) 13.7 N⋅m (1.4 kg-m, 10.1 ft-lb)
Rotating
speed900 rpm or more 880 rpm or more
Lock
characteristicsVoltage 5 V
Current 800 A or less 1,050 A or less
Torque 27.5 N⋅m (2.8 kg-m, 20.3 ft-lb) or more
GeneratorType Rotating-field three-phase type, Voltage regulator built-in type
Model LR185-701H
Manufacturer HITACHI AUTOMOTIVE PRODUCTS
Voltage and output 12 V — 85 A
Polarity on ground side Negative
Rotating direction Clockwise (when observed from pulley side)
Armature connection 3-phase Y-type
Output current1,500 rpm — 35 A or more
2,500 rpm — 62 A or more
5,000 rpm — 82 A or more
Regulated voltage 14.5
+0.3
0.4V [20°C (68°F)]
Ignition
coilModel F-569-01R
Manufacturer Diamond
Primary coil resistance 0.69Ω±10%
Secondary coil resistance 21.0 kΩ±15%
Insulation resistance between
primary terminal and caseMore than 10 MΩ
Spark
plugType and manufacturerRC10YC4 .......... CHAMPION
Alternate
(BKR6E-11 .......... NGK
K20PR-U11 .......... NIPPONDENSO)
Thread size mm 14, P = 1.25
Spark gap mm (in) 1.0 — 1.1 (0.039 — 0.043)
2
6-1SPECIFICATIONS AND SERVICE DATA
1. Engine Electrical
Page 1068 of 2248
1. Starter
1. MT: 128000-8311
B6M0412A
1Front ball bearing
2Armature
3Rear ball bearing
4O-ring
5Yoke
6Brush spring
7Brush holder
8End frame
9Screw & washer
10Cover
11Through bolt
12Screw & washer
13Starter housing
14Overrunning clutch
15Steel ball
16Spring
17Retainer
18Roller
19Idle gear
20Nut
21Spring washer
22Magnet switch
23Nut
3
6-1COMPONENT PARTS
1. Starter
Page 1069 of 2248
2. AT: 128000-8321
B6M0413A
1Front ball bearing
2Armature
3Rear ball bearing
4O-ring
5Yoke
6Brush spring
7Brush holder
8End frame
9Cover
10Screw & washer
11Through bolt
12Screw & washer
13Starter housing
14Overrunning clutch
15Steel ball
16Spring
17Retainer
18Roller
19Idle gear
20Nut
21Spring washer
22Magnet switch
23Nut
4
6-1COMPONENT PARTS
1. Starter
Page 1070 of 2248
2. Generator
B6M0414A
1Pulley nut
2Pulley
3Front cover ASSY
4Ball bearing
5Bearing retainer
6Screw
7Rotor
8Stator coil
9IC regulator ASSY
10Condenser
11Diode ASSY
12Bolt
13Bolt
14Brush holder ASSY
15Rear cover
16BAT. terminal
17Nut
18Bolt
19Through bolt
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 3.1 — 4.4 (0.32 — 0.45, 2.3 — 3.3)
T2: 63.7 — 83.4 (6.5 — 8.5, 47.0 — 61.5)
5
6-1COMPONENT PARTS
2. Generator
Page 1071 of 2248
G6M0095
1. Starter
A: REMOVAL AND INSTALLATION
1) Disconnect battery ground cable.
G2M0309
2) Disconnect connector and terminal from starter.
3) Remove starter from transmission.
4) Installation is in the reverse order of removal.
Tightening torque:
50±4 N⋅m (5.1±0.4 kg-m, 36.9±2.9 ft-lb)
B: TEST
1. MAGNETIC SWITCH
CAUTION:
The following magnetic switch tests should be per-
formed with specified voltage applied.
Each test should be conducted within 3 to 5 sec-
onds. Power to be furnished should be one-half the
rated voltage.
B6M0415A
1) Pull-in test
Connect two battery negative leads onto magnetic switch
body and terminal C respectively. Then connect battery
positive lead onto terminal 50. Pinion should extend when
lead connections are made.
B6M0416A
2) Holding-in test
Disconnect lead from terminal C with pinion extended. Pin-
ion should be held in the extended position.
6
6-1SERVICE PROCEDURE
1. Starter
Page 1072 of 2248

B6M0417A
3) Return test
Connect two battery negative leads onto terminal 50 and
onto switch body respectively. Then connect battery posi-
tive lead onto terminal C. Next, disconnect lead from ter-
minal 50. Pinion should return immediately.
2. PERFORMANCE TEST
The starter is required to produce a large torque and high
rotating speed, but these starter characteristics vary with
the capacity of the battery. It is therefore important to use
a battery with the specified capacity whenever testing the
starter.
The starter should be checked for the following three items:
1. No-load test
Measure the maximum rotating speed and current under a
no-load state.
2. Load test
Measure the magnitude of current needed to generate the
specified torque and rotating speed.
3. Stall test
Measure the torque and current when the armature is
locked.
B6M0418A
1) No-load test
Run single starter under no-load state, and measure its
rotating speed, voltage, and current, using the specified
battery. Measured values must meet the following stan-
dards:
No-load test (Standard):
Voltage/Current
11 V/90 A, or more
Rotating speed
TN128000-8311: 3,000 rpm, or more
TN128000-8321: 3,350 rpm, or more
7
6-1SERVICE PROCEDURE
1. Starter