1995 SUBARU LEGACY Service Repair Manual

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Page 297 of 2248

SUBARU LEGACY 1995 Service Repair Manual 3. EXTENSION G3M0526 1) Remove extension cover2and shift bracket1. 2) Remove snap ring 4(Outer-30). 3) Remove transfer drive gear 5. CAUTION: Do not remove ball bearing unless replacing. 4) Remove

Page 298 of 2248

SUBARU LEGACY 1995 Service Repair Manual C: ASSEMBLY 1. EXTENSION G3M0953 Tightening torque: N⋅m (kg-m, ft-lb) T: 25±2 (2.5±0.2, 18.1±1.4) 1) Installation of ball bearing1and selection of snap ring  2(Inner-72) (1) Attach ball bearing

Page 299 of 2248

SUBARU LEGACY 1995 Service Repair Manual B3M0045A 2) Installation of transfer drive gear3 Press transfer drive gear into inner race of ball bearing. B3M0046A 3) Selection of snap ring4(Outer-30) (1) Install snap ring 4on transfer drive sh

Page 300 of 2248

SUBARU LEGACY 1995 Service Repair Manual B3M0043A 2. TRANSFER CASE Assembly of transfer case is in the reverse order of disas- sembly. Do the following: 1) Assembly of reverse check sleeve (1) Install reverse accent shaft F, check camD, re

Page 301 of 2248

SUBARU LEGACY 1995 Service Repair Manual B3M0042A 2) Installation of shifter arm1and selector arm8 Install shifter arm into the partition from the front while inserting selector arm into the opening in reverse check sleeve. Pass shaft thro

Page 302 of 2248

SUBARU LEGACY 1995 Service Repair Manual B3M0051A (2) Measure depth“X”as shown in figure.  4Extension (3) Calculate space“Y”using the following equation: Y =X�W+0.24 mm (0.0094 in) [Thickness of gasket] (4) Select suitable washer in

Page 303 of 2248

SUBARU LEGACY 1995 Service Repair Manual D: INSTALLATION B3M0053A Tightening torque: N⋅m (kg-m, ft-lb) T1: 15.7±1.5 (1.6±0.15, 11.6±1.1) T2: 19.6±1.5 (2.00±0.15, 14.5±1.1) T3: 24.5±2.0 (2.50±0.20, 18.1±1.4) 1) Install transfer cas

Page 304 of 2248

SUBARU LEGACY 1995 Service Repair Manual When shim is removed, the neutral position will move closer to reverse; when shim is added, the neutral position will move closer to 1st gear. If shims alone cannot adjust the clearance, replace rev
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