Page 833 of 2248
B4M0157A
8) Remove nuts and bolts which secure pedal bracket.
11
4-5SERVICE PROCEDURE
1. Pedal
Page 834 of 2248
G4M0325
G4M0326
C: INSPECTION
1. BRAKE AND CLUTCH PEDALS
Move brake and clutch pedal pads in the lateral direction
with a force of approximately 10 N (1 kg, 2 lb) to ensure
pedal deflection is in specified range.
Deflection of brake and clutch pedal:
Service limit
5.0 mm (0.197 in) or less
CAUTION:
If excessive deflection is noted, replace bushings with
new ones.
G4M0333
2. ACCELERATOR PEDAL
Lightly move pedal pad in lateral the direction to ensure
pedal deflection is in specified range.
Deflection of accelerator pedal:
Service limit
5.0 mm (0.197 in) or less
CAUTION:
If excessive deflection is noted, replace bushing and
clip with new ones.
G4M0327
3. STOP LIGHT SWITCH
If stop light switch does not operate properly (or if it does
not stop at the specified position), replace with a new one.
Specified position: L
2.8
+1.5
0mm (0.110+0.059
0in)
12
4-5SERVICE PROCEDURE
1. Pedal
Page 835 of 2248
G4M0329
D: ASSEMBLY
1. BRAKE AND CLUTCH PEDAL
1) Attach stop light switch, etc. to pedal bracket tempo-
rarily.
2) Clean inside of bores of clutch pedal and brake pedal,
apply grease, and set bushings into bores.
3) Align bores of pedal bracket, clutch pedal and brake
pedal, attach brake pedal return spring and clutch pedal
effort reducing spring (vehicle with hill holder), and then
install pedal bolt.
Tightening torque:
T2: 29±7 N⋅m (3.0±0.7 kg-m, 21.7±5.1 ft-lb)
NOTE:
Clean up inside of bushings and apply grease before
installing spacer.
4) Set brake pedal position by adjusting position of stop
light switch.
Pedal position: L
125.9 mm (4.96 in)
Tightening torque:
T1: 8±2 N⋅m (0.8±0.2 kg-m, 5.8±1.4 ft-lb)
2. ACCELERATOR PEDAL
Clean and apply grease to spacer and inside bore of accel-
erator pedal. Install accelerator pedal onto pedal bracket.
13
4-5SERVICE PROCEDURE
1. Pedal
Page 836 of 2248
G4M0330
E: INSTALLATION
1) Installation is in the reverse order of removal proce-
dures.
CAUTION:
Be careful not to bend clutch cable too much.
Never fail to cover outer cable end with boot.
Be careful not to kink accelerator cable.
B4M0159A
Make sure that holder and casing cap are securely
connected.
1Casing cap
2Accelerator cable
3Toe board
4Accelerator pedal bracket
5Holder
2) Adjustment after pedal installation.
14
4-5SERVICE PROCEDURE
1. Pedal
Page 837 of 2248
2. Clutch Cable
A: REMOVAL
1) Disconnect clutch cable from release lever.
B4M0160A
2) Depress clutch pedal to the floor.
3) Remove clutch cable clamp from pedal bracket.
4) Disconnect clutch cable from pedal bracket and pedal
end.
5) Remove clutch cable from body.
CAUTION:
Before removing clutch cable from toe board, remove
grommet. Slowly remove clutch cable, being careful
not to scratch it.
G4M0332
B: INSTALLATION
1) Clean clutch pedal fitting hole, and apply grease. Con-
nect clutch cable to clutch pedal.
2) Fit clutch pedal to pedal bolt, and connect clutch cable
to bracket with clamp.
3) Connect clutch cable end to pedal end.
4) Connect clutch cable from release lever.
5) Install grommet to toe board.
6) Adjustment after cable installation.
15
4-5SERVICE PROCEDURE
2. Clutch Cable
Page 838 of 2248
3. Accelerator Cable
1. LHD MODEL
B4M0161B
16
4-5SERVICE PROCEDURE
3. Accelerator Cable
Page 839 of 2248
2. RHD MODEL
B4M0162B
17
4-5SERVICE PROCEDURE
3. Accelerator Cable
Page 840 of 2248
A: REMOVAL
1) Disconnect accelerator cable from connector inside
engine compartment first.
G2M0280
2) Remove lock nut from accelerator cable bracket.
3) Separate accelerator cable
1from bracket, then unlock
inner cable.
4) Remove cable end from throttle cam using your finger-
tips.
CAUTION:
Be careful not to bend inner cable.
5) Disconnect cable end from accelerator cable bracket
inside driver compartment.
6) Remove clip inside engine compartment.
G4M0335
7) Working inside engine compartment, remove the casing
cap out of the toe board by turning it clockwise.
8) Pull out the cable from the toe board hole.
B: INSTALLATION
1) Installation is in the reverse order of removal proce-
dures.
CAUTION:
Be careful not to kink accelerator cable.
Make sure that holder and casing cap are securely
connected.
B4M0159A
1Casing cap
2Accelerator cable
3Toe board
4Accelerator pedal bracket
5Holder
2) Adjustment after cable installation.
18
4-5SERVICE PROCEDURE
3. Accelerator Cable