1995 SUBARU LEGACY Service Repair Manual

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Page 1073 of 2248

SUBARU LEGACY 1995 Service Repair Manual B6M0419A 2) Load test (For reference) Perform this test to check maximum output of starter. Use test bench which is able to apply load (brake) to starter. Measure torque value and rotating speed under

Page 1074 of 2248

SUBARU LEGACY 1995 Service Repair Manual B6M0421A C: DISASSEMBLY 1) Disconnect lead wire from magnetic switch. B6M0422A 2) Remove through-bolts from end frame. B6M0423A 3) Remove yoke from magnetic switch. B6M0424A 4) Remove screws securing

Page 1075 of 2248

SUBARU LEGACY 1995 Service Repair Manual B6M0426A 6) Remove brush by lifting up positive (+) side brush spring using long-nose pliers. CAUTION: Be careful not to damage brush and commutator. B6M0427A 7) Remove armature from yoke. CAUTION: Be

Page 1076 of 2248

SUBARU LEGACY 1995 Service Repair Manual B6M0431A 11) Take out steel ball from clutch. CAUTION: Be careful not to lose steel ball. B6M0432A 12) Remove idle gear from housing. B6M0433A 13) Remove retainer and roller from housing. CAUTION: Be

Page 1077 of 2248

SUBARU LEGACY 1995 Service Repair Manual G6M0038 2) Run-out test Check the commutator run-out and replace if it exceeds the limit. Commutator run-out: Standard 0.02 mm (0.0008 in), or less Service limit Less than 0.05 mm (0.0020 in) G6M0039

Page 1078 of 2248

SUBARU LEGACY 1995 Service Repair Manual B6M0436 3. OVERRUNNING CLUTCH Inspect teeth of pinion for wear and damage. Replace if it is damaged. Rotate pinion in direction of rotation (clock- wise). It should rotate smoothly. But in opposite di

Page 1079 of 2248

SUBARU LEGACY 1995 Service Repair Manual B6M0439A 5. BEARING 1) Rotate bearing by hand; no binding should exist. 2) Rotate bearing rapidly; no abnormal noise should be heard. E: ASSEMBLY Assembly is in the reverse order of disassembly proce-

Page 1080 of 2248

SUBARU LEGACY 1995 Service Repair Manual B6M0472A 5) Installing end frame When assembling end frame to yoke, align notched portion of end frame with lead wire grommet. B6M0473A 6) Installing yoke When installing yoke to magnetic switch, alig
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