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MA-36
< SERVICE INFORMATION >
CHASSIS AND BODY MAINTENANCE
For details, refer to Refer to Service Manual in SB section.
Check anchors for loose mounting
Check belts for damage
Check retractor for smooth operation
Check function of buckles and tongues when buckled and released
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SERVICE DATA AND SPECIFICATIONS (SDS)
MA-37
< SERVICE INFORMATION >
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SERVICE DATA AND SPECIFICATIONS (SDS)
Standard and LimitINFOID:0000000001328938
BELT DEFLECTION AND TENSION (VQ35DE)
*: If belt tension gauge cannot be installed at check points shown, check drive belt tension at different location on the belt.
BELT DEFLECTION AND TENSION (VK45DE)
ENGINE COOLANT CAPACITY (APPROXIMATE) (VQ35DE)
Unit: (US qt, lmp qt)
ENGINE COOLANT CAPACITY (APPROXIMATE) (VK45DE)
Unit: (US qt, lmp qt)
RADIATOR
Unit: kPa (kg/cm2, psi)
ENGINE OIL CAPACITY (APPROXIMATE) (VQ35DE)
Deflection adjustment Unit: mm (in) Tension adjustment* Unit: N (kg, lb) Used belt New beltUsed belt
New belt
Limit After adjustment Limit After adjustment
Alternator and
power steering
oil pump belt 12 (0.47)
7 - 8
(0.28 - 0.31) 6 - 7
(0.24 - 0.28) 294 (30, 66) 730 - 818
(74.5 - 83.5, 164 - 184) 838 - 926
(85.5 - 94.5, 188 - 208)
A/C compressor
belt 12 (0.47)
9 - 10
(0.35 - 0.39) 8 - 9
(0.31 - 0.35) 196 (20, 44) 348 - 436
(35.5 - 44.5,
78 - 98) 470 - 559
(48 - 57,
106 - 126)
Applied pushing
force 98 N (10 kg, 22 lb) —
PBIC5323E
Tension of drive belts Auto-adjustment by auto tensioner
Engine coolant capacity (With reservoir tank at “MAX” level) 8.6 (9-1/8, 7-5/8)
Reservoir tank engine coolant capacity (At “MAX” level) 0.8 (7/8, 3/4)
Engine coolant capacity (With reservoir tank at “MAX” level) 10.0 (10-5/8, 8-3/4)
Reservoir tank engine coolant capacity (At “MAX” level) 0.8 (7/8, 3/4)
Cap relief pressure Standard 78 - 98 (0.8 - 1.0, 11 - 14)
Limit 59 (0.6, 9)
Leakage testing pressure 157 (1.6, 23)
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MA-38
< SERVICE INFORMATION >
SERVICE DATA AND SPECIFICATIONS (SDS)
Unit: (US qt, lmp qt)
ENGINE OIL CAPACITY (APPROXIMATE) (VK45DE)
Unit: (US qt, lmp qt)
SPARK PLUG (PLATINUM-TIPPED TYPE) (VQ35DE)
SPARK PLUG (PLATINUM-TIPPED TYPE) (VK45DE)
WHEEL BALANCE
Drain and refill With oil filter change 4.7 (5, 4-1/8)
Without oil filter change 4.4 (4-5/8, 3-7/8)
Dry engine (Overhaul) 5.4 (5-3/4, 4-3/4)
Drain and refillWith oil filter change 5.8 (6-1/8, 5-1/8)
Without oil filter change 5.2 (5-1/2, 4-5/8)
Dry engine (Overhaul) 7.0 (7-3/8, 6-1/8)
Make NGK
Ty p e Standard PLFR5A-11
Hot PLFR4A-11
Cold PLFR6A-11
Gap (Nominal) 1.1mm (0.043 in)
Make NGK
Typ e Standard PLFR5A-11
Hot PLFR4A-11
Cold PLFR6A-11
Gap (Nominal) 1.1mm (0.043 in)
Maximum allowable unbalanceDynamic (At rim flange) Less than 5.0 g (0.18 oz) (one side)
Static (At rim flange) Less than 20 g (0.71 oz)
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PB-1
BRAKES
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CONTENTS
PARKING BRAKE SYSTEM
SERVICE INFORMATION .. ..........................2
PREPARATION .............................................. .....2
Commercial Service Tool .................................... ......2
PARKING BRAKE SYSTEM ...............................3
On-Vehicle Inspection ......................................... ......3
PARKING BRAKE CONTROL ............................4
Component .......................................................... ......4
Removal and Installation ..................................... .....4
PARKING BRAKE SHOE ..................................6
Component ...............................................................6
Removal and Installation ..........................................6
SERVICE DATA AND SPECIFICATIONS
(SDS) ..................................................................
9
Parking Drum Brake .................................................9
Parking Brake Control ..............................................9
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PB-2
< SERVICE INFORMATION >
PREPARATION
SERVICE INFORMATION
PREPARATION
Commercial Service ToolINFOID:0000000001327645
Tool nameDescription
Power tool Loosening bolts and nuts
PBIC0190E
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PARKING BRAKE SYSTEMPB-3
< SERVICE INFORMATION >
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PARKING BRAKE SYSTEM
On-Vehicle InspectionINFOID:0000000001327646
PEDAL STROKE
• When parking brake pedal is operated with a force of 200 N (20.4 kg, 44.9 lb), make sure the parking brake
pedal stroke is within the specified number of notches . (Check it by listening and counting the ratchet clicks.)
Make sure that brake warning lamp comes on when parking brake pedal is depressed with in one notch.
INSPECT COMPONENTS
Make sure the components are installed properly (check for looseness, backlash, etc.).
Check parking brake pedal assembly for bend, damage and cracks, and replace if necessary.
Check cable for wear and damage, and replace if necessary.
Check parking brake switch for malfunction, and replace if necessary.
ADJUSTMENT
1. Insert a deep socket wrench to rotate adjusting nut and loosen cable sufficiently. Then, return pedal.
2. Remove tires from vehicle with power tool.
3. Using wheel nuts, fix disc rotor to hub and prevent it from tilting.
4. Remove adjusting hole plug installed on disc rotor. Using a flat- bladed screwdriver, turn adjuster to clockwise in the figure until
disc rotor is locked. After locking, turn adjuster to opposite direc-
tion by 5 or 6 notches.
5. Rotate disc rotor to make sure that there is no drag. Then install adjusting hole plug.
6. After adjusting the clearance of rear shoes, with no drag on rear brake, adjuster cable as follows:
a. Operate pedal 10 or more times with a force of 490 N (50 kg, 110 lb).
b. Depress pedal until a deep socket wrench can be inserted. Insert deep socket, and rotate adjusting nut to adjust pedal stroke.
CAUTION:
Do not reuse adjusting nut after removing it.
c. When parking brake pedal is operated with a force of 200 N (20.4 kg, 44.9 lb), make sure the stroke is
within the specified number of notches. (Check it by listening and counting the ratchet clicks.)
d. With parking brake pedal completely returned, make sure there is no drag on rear brake. Pedal stroke : 4
− 5 notches
SFIA1139E
Pedal stroke : 4 − 5 notches
PFIA0295E
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PB-4
< SERVICE INFORMATION >
PARKING BRAKE CONTROL
PARKING BRAKE CONTROL
ComponentINFOID:0000000001327647
Removal and InstallationINFOID:0000000001327648
REMOVAL
1. Remove front kicking plate (driver side). Refer to IP-11, "Removal and Installation".
2. Remove front body side welt (driver side). Refer to EI-38
.
3. Remove dash side finisher (driver side). Refer to IP-10
.
4. Remove instrument lower panel (driver side). Refer to IP-10
.
5. Remove adjusting nut.
6. Remove front cable installation bolts, nuts, and lock plate, then remove front cable from the vehicle.
7. Remove heat insulator between center muffler and rear propeller shaft.
8. Remove exhaust center muffler. Refer to EX-3
.
9. Remove propeller shaft. Refer to PR-9, "
Removal and Installation".
10. Remove rear disc caliper and disc rotors. Refer to BR-25, "
Removal and Installation of Brake Caliper
Assembly".
11. Remove parking brake shoe, and remove r ear cable from toggle lever. Refer to PB-6
.
1. Device assembly 2. Spring insulator 3. Return spring
4. Lock plate 5. Front cable 6. Return spring
7. Rear left cable 8. Rear right cable 9. Pin
10. Adjusting nut
SFIA1943E
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PARKING BRAKE CONTROLPB-5
< SERVICE INFORMATION >
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12. Remove right and left rear cables installation nuts, bolts, and remove right and left rear cable assembly from the vehicle.
INSTALLATION
1. Install in the reverse order of removal. Tighten the mounting bolts and nuts to the specified torque. Referto PB-4, "
Component".
CAUTION:
Do not reuse adjusting nut after removing it.
2. Adjust parking brake. Refer to PB-3, "
On-Vehicle Inspection".
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