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EX-1
ENGINE
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SECTION EX
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CONTENTS
EXHAUST SYSTEM
SERVICE INFORMATION .. ..........................2
PREPARATION .............................................. .....2
Commercial Service Tool .................................... ......2
EXHAUST SYSTEM ...........................................3
Checking Exhaust System ................................... .....3
Component ...............................................................3
Removal and Installation ..........................................4
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EX-2
< SERVICE INFORMATION >
PREPARATION
SERVICE INFORMATION
PREPARATION
Commercial Service ToolINFOID:0000000001327113
Tool nameDescription
Power tool Loosening nuts and bolts
PBIC0190E
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EXHAUST SYSTEMEX-3
< SERVICE INFORMATION >
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EXHAUST SYSTEM
Checking Exhaust SystemINFOID:0000000001327114
Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage or deterioration.
• If anything is found, repair or replace damaged parts.
ComponentINFOID:0000000001327115
CAUTION:
• Be sure to use genuine exhaust system parts or
equivalents which are specially designed for heat
resistance, corrosion resistance, and shape.
Perform the operation with the exhaust system full y cooled down because the system will be hot
just after engine stops.
Be careful not to cut your hand on the heat insulator edge.
VQ35DE
SMA211A
PBIC1583E
1. Main muffler 2. Mounting rubber 3. Main muffler mounting bracket
4. Mounting rubber 5. Center muffler 6. Gasket
7. Exhaust front tube 8. Gasket 9. Collar
10. Grommet 11. Exhaust mounting bracket 12. Grommet
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EX-4
< SERVICE INFORMATION >
EXHAUST SYSTEM
VK45DE
Removal and InstallationINFOID:0000000001327116
REMOVAL
Disconnect each joint and mounting using power tool.
When removing main muffler, remove main muffler mounting bracket bolts.
Remove exhaust mounting bracket as follows:
1. Remove engine rear undercover.
2. Remove front cross bar. FSU-5, "
On-Vehicle Inspection and Service".
3. Remove exhaust mounting bracket.
INSTALLATION
Note the following, and install in the reverse order of removal.
13. Mounting rubber 14. Bracket 15. Ground cable
16. Ring gasket
PBIC1775E
1. Main muffler 2. Mounting rubber 3. Main muffler mounting bracket
4. Mounting rubber 5. Center muffler 6. Dynamic damper
7. Gasket 8. Exhaust front tube 9. Gasket
10. Mounting bracket 11. Exhaust mounting bracket 12. Collar
13. Grommet 14. Grommet 15. Mounting rubber
16. Bracket 17. Ground cable 18. Ring gasket
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EXHAUST SYSTEMEX-5
< SERVICE INFORMATION >
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Tighten main muffler mounting bracket bolts in numerical order as
shown in the figure.
CAUTION:
Always replace exhaust tube gasket s with new ones when reassembling.
If heat insulator is badly deformed, repair or repl ace it. If deposits such as mud pile up on the heat
insulator, remove them.
When installing heat insulator avoid large gaps or interference between heat insulator and each
exhaust pipe.
Remove deposits from the sealing surface of each connection. Connect them securely to avoid
gases leakage.
Temporarily tighten mounting nuts on the exhaust manifold side and mounting bolts on the vehicle
side. Check each part for unusual interference, an d then tighten them to the specified torque.
When installing each mounting rubber, avoid twisting or unusual extension in up/down and right/left
directions.
INSPECTION AFTER INSTALLATION
Make sure clearance between tail tube and bumper is even.
With engine running, check exhaust tube joints for gas leakage and unusual noises.
Check to ensure that mounting brackets and mount ing rubbers are installed properly and free from undue
stress. Improper installation could resu lt in excessive noise and vibration.
PBIC1049E
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FAX-1
DRIVELINE/AXLE
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SECTION FA X
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CONTENTS
FRONT AXLE
2WD
SERVICE INFORMATION .. ..........................
2
PREPARATION .............................................. .....2
Special Service Tool ........................................... ......2
Commercial Service Tool ..........................................2
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING .............................
3
NVH Troubleshooting Chart ................................ ......3
FRONT WHEEL HUB AND KNUCKLE ..............4
On-Vehicle Inspection ......................................... ......4
Removal and Installation ...........................................4
SERVICE DATA AND SPECIFICATIONS
(SDS) ...................................................................
6
Wheel Bearing ..................................................... ......6
AWD
SERVICE INFORMATION .. ..........................
7
PRECAUTIONS .............................................. .....7
Caution ................................................................ ......7
PREPARATION ..................................................8
Special Service Tool ............................................ .....8
Commercial Service Tool .........................................9
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ...........................
10
NVH Troubleshooting Chart ....................................10
FRONT WHEEL HUB AND KNUCKLE ............11
On-Vehicle Inspection ......................................... ....11
Removal and Installation .........................................11
FRONT DRIVE SHAFT .....................................13
On-Vehicle Inspection .............................................13
Removal and Installation (Left Side) ........................15
Removal and Installation (Right Side) .....................16
Disassembly and Assembly (Left Side) ...................18
Disassembly and Assembly (Right Side) .................21
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
26
Wheel Bearing .........................................................26
Drive Shaft ...............................................................26
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FAX-2
< SERVICE INFORMATION >[2WD]
PREPARATION
SERVICE INFORMATION
PREPARATION
Special Service ToolINFOID:0000000001327503
The actual shapes of Kent-Moore tools may differ fr
om those of special service tools illustrated here.
Commercial Service ToolINFOID:0000000001327504
Tool number
(Kent-Moore No.)
Tool name Description
HT72520000
(J −25730-A)
Ball joint remover
a: 33 mm (1.30 in)
b: 50 mm (1.97 in)
r: 11.5 mm (0.453 in) • Removing steering outer socket
Removing transverse link
NT546
Tool name
Description
Power tool Loosening bolts and nuts
PBIC0190E
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NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGFAX-3
< SERVICE INFORMATION > [2WD]
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NOISE, VIBRATION AND HARSHN ESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000001327505
Use chart below to help you find the cause of the symp tom. If necessary, repair or replace these parts.
×: Applicable
Reference page
FAX-4—
FAX-4
NVH in WT section
NVH in WT section
NVH in PS section
Possible cause and SUSPECTED PARTS
Improper installation, looseness
Parts interference
Wheel bearing damage
TIRE
ROAD WHEEL
STEERING
Symptom FRONT AXLE Noise
×× ×××
Shake ×× ×××
Vibration ××××
Shimmy ×× ×××
Judder ××××
Poor quality ride or handling ×××××
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