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AT-216
< SERVICE INFORMATION >
ON-VEHICLE SERVICE
6. Remove snap ring from A/T assembly harness connector.
7. Push A/T assembly harness connector.CAUTION:
Be careful not to damage connector.
8. Remove bracket (1) (VK45DE), clips (2), oil pan (3) and oil pan gasket.
: Vehicle front
: Bolt (22)
Drain plug (4)
9. Check foreign materials in oil pan to help determine causes of malfunction. If the ATF is very dark, smells burned, or contains
foreign particles, the frictional material (clutches, band) may
need replacement. A tacky film that will not wipe clean indicates
varnish build up. Varnish can cause valves, servo, and clutches
to stick and can inhibit pump pressure.
If frictional material is de tected, perform A/T fluid cooler
cleaning. Refer to AT-13, "
A/T Fluid Cooler Cleaning".
10. Remove magnets from oil pan.
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ON-VEHICLE SERVICEAT-217
< SERVICE INFORMATION >
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11. Disconnect A/T fluid temperature sensor 2 connector (1). CAUTION:
Be careful not to damage connector.
12. Straighten terminal clips ( ) to free terminal cord assembly and A/T fluid temperature sensor 2 harness.
13. Disconnect revolution sensor connector. CAUTION:
Be careful not to damage connector.
14. Straighten terminal clip to free revolution sensor harness.
15. Remove bolts A, B and C from control valve with TCM. : Vehicle front
16. Remove control valve with TCM from transmission case. CAUTION:
When removing, be careful with the manual valve notch and
manual plate height. Remove it vertically.
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Bolt symbol Length mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
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AT-218
< SERVICE INFORMATION >
ON-VEHICLE SERVICE
17. Remove A/T fluid temperature sensor 2 with bracket from con-trol valve with TCM.
18. Remove bracket from A/T fluid temperature sensor 2.
19. Remove O-ring from A/T assembly harness connector.
20. Disconnect TCM connectors. CAUTION:
Be careful not to damage connectors.
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ON-VEHICLE SERVICEAT-219
< SERVICE INFORMATION >
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21. Remove A/T assembly harness connector from control valve with TCM using a flat-bladed screwdriver.
22. Disconnect TCM connector and park/neutral position switch connector.
CAUTION:
Be careful not to damage connectors.
Installation
CAUTION:
After completing installati on, check A/T fluid leakage and A/F fluid level. Refer to AT- 11 , "
Checking A/T
Fluid".
1. Connect TCM connector and park/ neutral position switch con-
nector.
2. Install A/T assembly harness connector from control valve with TCM.
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AT-220
< SERVICE INFORMATION >
ON-VEHICLE SERVICE
3. Connect TCM connectors.
4. Install O-ring in A/T assembly harness connector.CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
5. Install A/T fluid temperature sensor 2 to bracket.
6. Install A/T fluid temperature sensor 2 (with bracket) in control valve with TCM, and then tighten A/T fluid temperature sensor 2
mounting bolt to the specified torque. Refer to "COMPO-
NENTS".
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.
7. Install control valve with TCM in transmission case. CAUTION:
Make sure that turbine revolu tion sensor securely installs
turbine revolution sensor hole.
Hang down revolution senso r harness toward outside so
as not to disturb installation of control valve with TCM.
Adjust A/T assembly harness co nnector of control valve
with TCM to terminal hole of transmission case.
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ON-VEHICLE SERVICEAT-221
< SERVICE INFORMATION >
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Assemble it so that manual valve cutout is engaged with manual plate projection.
8. Install bolts A, B and C in control valve with TCM. : Vehicle front
9. Tighten bolt 1, 2 and 3 temporarily to prevent dislocation. After that tighten them in order (1 → 2 → 3), and then tighten other
bolts to the specified torque. Refer to "COMPONENTS".
: Vehicle front
10. Connect A/T fluid temperature sensor 2 connector (1).
11. Securely fasten terminal cord assembly and A/T fluid tempera- ture sensor 2 harness with terminal clips ( ).
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Bolt symbol Length mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
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AT-222
< SERVICE INFORMATION >
ON-VEHICLE SERVICE
12. Connect revolution sensor connector.
13. Securely fasten revolution sensor harness with terminal clip.
14. Install magnets in oil pan.
15. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan.CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Completely remove all moisture , oil and old gasket, etc. from oil pan gasket mounting surface.
b. Install oil pan (3) (with oil pan gasket), clips (2) and brackets (1) (VK45DE) to transmission case.
: Vehicle front
: Bolt (22)
CAUTION:
Install it so that drain plug (4) comes to the position as
shown in the figure.
Be careful not to pinch harnesses.
Completely remove all moisture, oil and old gasket, etc. from oil pan mounting surface.
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ON-VEHICLE SERVICEAT-223
< SERVICE INFORMATION >
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c. Tighten oil pan mounting bolts to the specified torque in numeri- cal order shown in the figure after temporarily tightening them.
Refer to "COMPONENTS".
CAUTION:
Do not reuse oil pan mounting bolts.
16. Install drain plug to oil pan, and then tighten drain plug to the specified torque. Refer to "COMPONENTS".
CAUTION:
Do not reuse drain plug gasket.
17. Pull up A/T assembly harness connector. CAUTION:
Be careful not to damage connector.
18. Install snap ring to A/T assembly harness connector.
19. Connect A/T assembly harness connector.
20. Connect heated oxygen sensor 2 harness connector.
21. Install front cross bar. Refer to FSU-6, "
Removal and Installa-
tion".
22. Pour ATF into A/T assembly. Refer to AT- 11 , "
Changing A/T
Fluid".
23. Connect the battery cable to the negative terminal.
A/T FLUID TEMPERATURE SENSOR 2 REMOVAL AND INSTALLATION
Removal
1. Disconnect the battery cabl e from the negative terminal.
2. Remove front cross bar. Refer to FSU-6, "
Removal and Installation".
3. Disconnect heated oxygen sensor 2 harness connector.
4. Drain ATF through drain plug.
5. Remove bracket (1) (VK45DE), clips (2), oil pan (3) and oil pan gasket.
: Vehicle front
: Bolt (22)
Drain plug (4)
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