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SC-16
< SERVICE INFORMATION >
STARTING SYSTEM
VQ35DE ENGINE MODELS (2WD) (S114-880A)
1. Nut 2. Magnetic switch assembly 3. Adjusting plate
4. Packing 5. Plate 6. Shift lever
7. Front bracket assembly 8. Yoke assembly 9. Armature assembly
10. Washer 11. Rear bearing 12. Brush holder assembly
13. Rear bracket assembly 14. Cover 15. Packing
16. Ball 17. Shaft gear assembly 18. Clutch gear assembly
19. Pinion stopper 20. Stopper clip (H): High-temperature grease point
PKID0693E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
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STARTING SYSTEMSC-17
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VQ35DE ENGINE MODELS (AWD) (S114-881A)
1. Magnetic switch assembly 2. Dust cover kit 3. Shift lever set
4. Center bracket (A) 5. Yoke assembly 6. Armature assembly
7. Brush holder assembly 8. Thrust washer 9. Rear cover assembly
10. Shaft gear assembly 11. Packing 12. Thrust washer
13. Center bracket (P) 14. E-ring 15. Pinion assembly
16. Ball bearing 17. Caul 18. Gear case assembly (H): High-temperatu re grease point
PKID0694E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
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< SERVICE INFORMATION >
STARTING SYSTEM
Inspection After Disassembly
INFOID:0000000001328253
PINION/CLUTCH CHECK
1. Inspect pinion teeth. Replace pinion if teeth are worn or damaged. (Also check condition of ring gear teeth.)
2. Inspect reduction gear teeth. Replace reduction gear if teeth are worn or dam aged. (Also check condition of armature shaft gear
teeth.)
3. Check to see if pinion locks in one directi on and rotates smoothly in the opposite direction.
If it locks or rotates in both directions , or unusual resistance is evident, replace.
1. Magnetic switch assembly 2. Dust cover kit 3. Shift lever set
4. Center bracket (A) 5. Yoke assembly 6. Armature assembly
7. Brush holder assembly 8. Thrust washer 9. Rear cover assembly
10. Shaft gear assembly 11. Packing 12. Thrust washer
13. Center bracket (P) 14. E-ring 15. Pinion assembly
16. Ball bearing 17. Caul 18. Gear case assembly
(H): High-temperatu re grease point
PKID0695E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
Page 3628 of 3924

CHARGING SYSTEMSC-19
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CHARGING SYSTEM
System DescriptionINFOID:0000000001328254
The alternator provides DC voltage to operate the vehi cle's electrical system and to keep the battery charged.
The voltage output is controlled by the IC regulator.
Power is supplied at all times
through 10A fuse (No. 33, located in the fuse and fusible link block)
to alternator terminal 4 (“S” terminal).
“B” Terminal supplies power to charge the battery and oper ate the vehicle's electrical system. Output voltage
is controlled by the IC regulator at terminal 4 (“S” terminal) detecting the input voltage.
The charging circuit is protected by the 120A fusible link (VK45DE and VQ35DE AWD).
The alternator is grounded to the engine block.
With the ignition switch in the ON or START position, power is supplied
through 10A fuse [No. 14, located in the fuse block (J/B)]
to combination meter terminal 7 for the charge warning lamp.
Ground is supplied
to combination meter terminal 2
through alternator terminal 3 (“L” terminal)
to alternator terminal 2 (“E” terminal) (VK45DE) or through case ground (VQ35DE)
through ground E304 (VK45DE).
With power and ground supplied, the charge warning lamp will illuminate. When the alternator is providing suf-
ficient voltage with the engine running, the ground is opened and the charge warning lamp will go off.
If the charge warning lamp illuminates with the engine running, a malfunction is indicated.
MALFUNCTION INDICATOR
The IC regulator warning function activates to illumi nate charge warning lamp, if any of the following symp-
toms occur while alternator is operating:
Excessive voltage is produced.
No voltage is produced.
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
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< SERVICE INFORMATION >
CHARGING SYSTEM
Wiring Diagram - CHARGE -
INFOID:0000000001328255
VK45DE ENGINE MODELS
TKWM4287E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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VQ35DE ENGINE MODELS
Trouble Diagnosis with Starting/Ch arging System Tester (Charging)INFOID:0000000001328256
For charging system testing, use Starting/Chargi ng System Tester (J-44373). For details and operating
instructions, refer to Technical Service Bulletin.
TKWM4288E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
Page 3631 of 3924
SC-22
< SERVICE INFORMATION >
CHARGING SYSTEM
PRELIMINARY INSPECTION
1.CHECK BATTERY TERMINALS CONNECTION
*1 Refer to "Check “L” Terminal Circuit (Open)". *2 Refer to "Check “L” Terminal Circuit
(Short)". *3 Refer to "Check “S
” Terminal Circuit".
*4 Refer to "Check “B” Terminal Circuit". *5SC-25, "
Removal and Installation
(VK45DE Engine Mod-
els)"(VK45DE)
SC-27, "
Removal and Installation
(VQ35DE Engine Mod-
els)"(VQ35DE)
SKIB0527E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
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Check if battery terminals are clean and tight.
OK or NG
OK >> GO TO 2.
NG >> Repair battery terminals connection.
2.CHECK FUSE AND FUSIBLE LINK
Check for blown alternator and combination meter fuses.
OK or NG
OK >> GO TO 3.
NG >> If fuse is blown, be sure eliminate cause of malfunction before installing new fuse.
3.CHECK “E” TERMINAL CONNECTION
Check if “E” terminal (alternator ground harness) is clean and tight.
OK or NG
OK >> GO TO 4.
NG >> Repair “E” terminal connection.
4.CHECK ALTERNATOR DRIVE BELT TENSION
Check alternator drive belt tension. Refer to EM-170, "
Checking Drive Belts" (VK45DE) or EM-14, "Checking
Drive Belts" (VQ35DE).
OK or NG
OK >> INSPECTION END
NG >> Repair as needed.
DIAGNOSTIC PROCEDURE 1
Check “L” Terminal Circuit (Open)
1.CHECK “L” TERMINAL CONNECTION
1. Turn ignition switch OFF.
2. Check if “L” terminal is clean and tight.
OK or NG
OK >> GO TO 2.
NG >> Repair “L” terminal connection. Confirm repa ir by performing complete Starting/Charging system
test. Refer to Technical Service Bulletin.
2.CHECK “L” TERMINAL CIRCUIT (OPEN)
1. Disconnect alternator connector.
2. Apply ground to alternator harness connector E311 (VK45DE) or F26 (VQ35DE) terminal 3 with the ignition switch in the ON posi-
tion.
OK or NG
OK >> Go to SC-21, "Trouble Diagnosis with Starting/Charging
System Tester (Charging)".
NG >> Check the following. Charge warning lamp (Combination meter)
Harness for open between combination meter and
fuse
Harness for open between combination meter and alternator
DIAGNOSTIC PROCEDURE 2
Unit Power source (Power supply terminals) Fuse No.
Alternator Battery (“S” terminal) 33
Combination meter Ignition switch ON (“L” terminal) 14
3 – Ground : Charge warning lamp should light up.
SKIB8493E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C