2008 INFINITI FX35 Service Manual

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Page 985 of 3924

INFINITI FX35 2008 Service Manual
BR-1
BRAKES
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SECTION BR
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BR
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CONTENTS
BRAKE SYSTEM
SERVICE INFORMATION .. ..........................2
PRECAUTIONS .............................................. .....2
Prec

BR-1
BRAKES
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SECTION BR
A
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BR
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CONTENTS
BRAKE SYSTEM
SERVICE INFORMATION .. ..........................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution for Procedure without Cowl Top Cover ......2
Precaution for Brake System ....................................2
PREPARATION ...................................................3
Commercial Service Tool .................................... ......3
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING .............................
4
NVH Troubleshooting Chart ................................ ......4
BRAKE PEDAL .............................................. .....5
Inspection and Adjustment .................................. ......5
Component ................................................................6
Removal and Installation ...........................................6
BRAKE FLUID .....................................................8
On-Board Inspection ........................................... ......8
Drain and Refill ..........................................................8
Bleeding Brake System .............................................8
BRAKE TUBE AND HOSE ................................10
Hydraulic Circuit .................................................. ....10
Removal and Installation of Front Brake Tube and
Brake Hose .............................................................
10
Removal and Installation of Rear Brake Piping
and Brake Hose ......................................................
11
Inspection After Installation .....................................11
BRAKE MASTER CYLINDER ........................ ....12
On-Board Inspection ........................................... ....12
Component ..............................................................12
Removal and Installation .........................................12
Disassembly and Assembly ....................................13
BRAKE BOOSTER ...........................................14
On-Vehicle Service .............................................. ....14
Component ..............................................................14
Removal and Installation .........................................14
VACUUM LINES ...............................................16
Component ..............................................................16
Removal and Installation .........................................16
Inspection ................................................................16
FRONT DISC BRAKE .......................................18
On-Vehicle Inspection ......................................... ....18
Component ..............................................................18
Removal and Installation of Brake Pad ...................19
Removal and Installation of Brake Caliper Assem-
bly ........................................................................ ....
19
Disassembly and Assembly of Brake Caliper As-
sembly .....................................................................
20
Brake Burnishing Procedure ....................................23
REAR DISC BRAKE .........................................24
On-Vehicle Inspection ......................................... ....24
Component ..............................................................24
Removal and Installation of Brake Pad ...................25
Removal and Installation of Brake Caliper Assem-
bly ........................................................................ ....
25
Disassembly and Assembly of Brake Caliper As-
sembly .....................................................................
26
Brake Burnishing Procedure ....................................29
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
30
General Specification ..............................................30
Brake Pedal .............................................................30
Brake Booster ..........................................................30
Check Valve ............................................................30
Front Disc Brake ......................................................30
Rear Disc Brake ......................................................30
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Page 986 of 3924

INFINITI FX35 2008 Service Manual
BR-2
< SERVICE INFORMATION >
PRECAUTIONS
SERVICE INFORMATION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000001612918
The Supple

BR-2
< SERVICE INFORMATION >
PRECAUTIONS
SERVICE INFORMATION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000001612918
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SUPPLEMENTAL RESTRAINT SYS-
TEM” and “SEAT BELTS” of this Service Manual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISS AN/INFINITI dealer.
Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the “SUPPLEMEN TAL RESTRAINT SYSTEM”.
Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
Precaution for Procedure without Cowl Top CoverINFOID:0000000001612920
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Precaution for Brake SystemINFOID:0000000001327604
Clean dust on front brake and rear brake with a vacuum dust collector. Do not blow with compressed air.
Recommended fluid is brake fluid “DOT 3”. MA-9, "
Fluids and Lubricants".
Do not reuse drained brake fluid.
Be careful not to splash brake fluid on painted areas.
To clean or wash all parts of master cylinder, disc brake caliper and wheel cylinder, use new brake fluid.
Do not use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.
Use a flare nut crowfoot and torque wrench when installing brake
tube.
When installing brake piping, be sure to check torque.
Before working, turn ignition switch OFF and disconnect connec- tors for ABS actuator and electric unit (control unit) or battery neg-
ative terminal.
Burnish the brake contact surfaces after refinishing or replacing drums or rotors, after replacing pads or linings, or if a soft pedal
occurs at very low mileage.
Refer to BR-23, "
Brake Burnishing Procedure" (Front disc brake),
BR-29, "
Brake Burnishing Procedure" (Rear disc brake).
WARNING:
Clean brake pads and shoes with a waste cl oth, then clean with a dust collector.
PIIB3706J
SBR686C
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

Page 987 of 3924

INFINITI FX35 2008 Service Manual
PREPARATIONBR-3
< SERVICE INFORMATION >
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PREPARATION
Commercial Service ToolINFOID:0000000001327605
Tool name Description
1.Flare nut crowfoot a: 10 mm (0.39 in) / 12 m

Page 988 of 3924

INFINITI FX35 2008 Service Manual
BR-4
< SERVICE INFORMATION >
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000001327606
Use the chart b

Page 989 of 3924

INFINITI FX35 2008 Service Manual
BRAKE PEDALBR-5
< SERVICE INFORMATION >
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BRAKE PEDAL
Inspection and AdjustmentINFOID:0000000001327607
Play and clearance between brake pedal and floor panel with pedal

Page 990 of 3924

INFINITI FX35 2008 Service Manual
BR-6
< SERVICE INFORMATION >
BRAKE PEDAL
Component
INFOID:0000000001327608
Removal and InstallationINFOID:0000000001327609
REMOVAL
1. Remove front kicking plate (driver side). Refer to EI-38, "Comp

Page 991 of 3924

INFINITI FX35 2008 Service Manual
BRAKE PEDALBR-7
< SERVICE INFORMATION >
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Make sure the rivets in the upper part of brake pedal are not deformed.
Make sure that joint length “L” of sub-bracket

Page 992 of 3924

INFINITI FX35 2008 Service Manual
BR-8
< SERVICE INFORMATION >
BRAKE FLUID
BRAKE FLUID
On-Board InspectionINFOID:0000000001327610
LEVEL CHECK
Make sure the fluid level in reservoir tank is within the standard(between MAX and MIN li

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