Page 457 of 3924

ATC-52
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
If all operational checks are OK (symptom cannot be duplicated), go to Incident Simulation Tests in GI-25,
"How to Perform Efficient Diagnosis for an Electrical Incident" and perform tests as outlined to simulate driving
conditions environment. If symptom appears, refer to ATC-32, "
How to Perform Trouble Diagnosis for Quick
and Accurate Repair" and perform applicable trouble diagnosis procedures.
Power Supply and Ground Circuit for Auto AmpINFOID:0000000001328183
SYMPTOM: A/C system does not activate.
INSPECTION FLOW
COMPONENT DESCRIPTION
Unified Meter and A/C Amp. (Automatic Amplifier)
The unified meter and A/C amp. has a built-in microcomputer which
processes information sent from various sensors needed for air con-
ditioner operation. The air mix door motor, mode door motor, intake
door motor, blower motor and compressor are then controlled.
When the various switches and temperature control switch are oper-
ated, data is input to the unified meter and A/C amp. from the display
control unit using CAN communication.
Self-diagnosis functions are also built into unified meter and A/C
amp. to provide quick check of malfunctions in the auto air condi-
tioner system.
Potentio Temperature Control (PTC)
*1 "DIAGNOSIS PROCEDURE FOR A/
C SYSTEM" *2
AT C - 5 0 , "Operational Check"*3AV- 7 9 , "Unable to Operate System
with A/C and AV Switch" (Without
navigation system) or AV- 1 2 7 , "
Un-
able to Operate System with A/C and
AV S w i t c h" (With navigation system)
SJIA1582E
SJIA1566E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
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TROUBLE DIAGNOSISATC-53
< SERVICE INFORMATION >
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The PTC is built into the A/C and AV switch. It can be set at an inter-
val of 0.5 °C (1.0 °F) in the 18 °C (60 °F) to 32 °C (90 °F) temperature
range by pressing temperature cont rol switch. The set temperature
is displayed.
DIAGNOSIS PROCEDURE FOR A/C SYSTEM
SYMPTOM: A/C system does not activate.
1.CHECK POWER SUPPLY CIRCUIT FO R UNIFIED METER AND A/C AMP.
1. Disconnect unified meter and A/C amp. connector.
2. Check voltage between unified meter and A/C amp. harness connector M56 terminals 21, 22 and 35, unified meter and A/C
amp. harness connector M57 terminal 46 and ground.
OK or NG
OK >> GO TO 2.
NG >> Check 10A and 15A fuses [Nos. 6, 10, 11, 12 and 19, located in the fuse block (J/B)]. Refer to
PG-77
.
If fuses are OK, check harness for open circuit. Repair or replace if necessary.
If fuses are NG, check harness fo r short circuit and replace fuse.
2.CHECK GROUND CIRCUIT FOR UNIFIED METER AND A/C AMP.
1. Turn ignition switch OFF.
SJIA1583E
RJIA1983E
Terminals Ignition switch position
(+)
(− )OFFACC ON
Unified
meter and A/C amp.
connector Te r m i n a l N o .
M56 21
GroundBattery volt-
age Battery
voltage Battery
voltage
M56 22 Approx. 0 V Approx. 0 V Battery
voltage
M56 35 Approx. 0 V Battery
voltage Battery
voltage
M57 46 Approx. 0 V Battery
voltage Battery
voltage
RJIA1984E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
Page 459 of 3924
ATC-54
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
2. Check continuity between unified meter and A/C amp. harnessconnector M56 terminal 29, 30 and ground.
OK or NG
OK >> Replace unified meter and A/C amp.
NG >> Repair harness or connector.
LAN System CircuitINFOID:0000000001328184
SYMPTOM: Mode door motor, intake door motor and/or air mix door motor(s) does not operate normally.
DIAGNOSIS PROCEDURE FOR LAN CIRCUIT
1.CHECK POWER SUPPLY FOR UNI FIED METER AND A/C AMP.
1. Turn ignition switch ON.
2. Check voltage between unified meter and A/C amp. harness connector M57 terminal 54 and ground.
OK or NG
OK >> GO TO 2.
NG >> Replace unified meter and A/C amp.
2.CHECK SIGNAL FOR UNIFIED METER AND A/C AMP. 29, 30 – Ground : Continuity should exist.
RJIA1985E
RJIA1775E
54 – Ground : Battery voltage
RJIA1986E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
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TROUBLE DIAGNOSISATC-55
< SERVICE INFORMATION >
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Confirm A/C LAN signal between unified meter and A/C amp. har-
ness connector M57 terminal 43 and ground using an oscilloscope.
OK or NG
OK >> GO TO 3.
NG >> Replace unified meter and A/C amp.
3.CHECK POWER SUPPLY FOR EACH DOOR MOTOR
Check voltage between each door motor harness connector terminal
1 and ground.
OK or NG
OK >> GO TO 4.
NG >> Repair harness or connector.
4.CHECK SIGNAL FOR EACH DOOR MOTOR
Confirm A/C LAN signal between each door motor harness connec-
tor terminal 3 and ground using an oscilloscope.
OK or NG
OK >> GO TO 5.
NG >> Repair harness or connector.
5.CHECK MOTOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect each door motor connector.
Te r m i n a l s
Vo l ta g e
(+)
(− )
Unified meter and A/
C amp. connector Te r m i n a l N o .
M57 43 Ground
RJIA1987E
SJIA1453J
1 – Ground : Battery voltage
RJIA1988E
Door motor Te r m i n a l s
Vol tag e
(+)
(− )
Con-
nector Te r m i n a l
No.
Mode M258 3
Ground
Air mix
(Driver
side)
M252 3
Air mix
(Passen-
ger side) M257 3
Intake M253 3
RJIA1989E
SJIA1453J
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
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ATC-56
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
3. Check continuity between each door motor harness connectorterminal 2 and ground.
OK or NG
OK >> GO TO 6.
NG >> Repair harness or connector.
6.CHECK MOTOR OPERATION
1. Reconnect each door motor connector.
2. Turn ignition switch ON.
3. Confirm operation of each door motor.
OK or NG
OK >> (Return to operate normally.) Poor contact in motor connector.
NG >> (Does not operate normally.) GO TO 7.
7.CHECK AIR MIX DOOR MOTOR AND INTAKE DOOR MOTOR OPERATION
1. Turn ignition switch OFF.
2. Disconnect mode, air mix (driver side, pass enger side), and intake door motor connectors.
3. Reconnect air mix (driver side, passenger side) and intake door motor connectors.
4. Turn ignition switch ON.
5. Confirm operation of air mix door motor (driver side, passenger side) and intake door motor.
OK or NG
OK >> [Air mix (driver side, passenger side) and intake door motors operate normally.]
Replace mode door motor.
NG >> [Air mix (driver side, passenger side) and intake door motors does not operate normally.]
GO TO 8.
8.CHECK MODE DOOR MOTOR AND INTAKE DOOR MOTOR OPERATION
1. Turn ignition switch OFF.
2. Disconnect air mix door motor (driver side, passenger side) connectors.
3. Reconnect mode door motor connector.
4. Turn ignition switch ON.
5. Confirm operation of mode door motor and intake door motor.
OK or NG
OK >> (Mode and intake door motors operate normally.) GO TO 10.
NG >> (Mode and intake door motors does not operate normally.) GO TO 9.
9.CHECK MODE DOOR MOTOR AND AIR MIX DOOR MOTOR OPERATION
1. Turn ignition switch OFF.
2. Disconnect intake door motor connector.
3. Reconnect air mix door motor (driver side, passenger side) connectors.
4. Turn ignition switch ON.
5. Confirm operation of mode door motor and air mix door motor (driver side, passenger side).
OK or NG
OK >> [Mode and air mix door motor (driver side, passenger side) operate normally.] Replace intake door motor.
NG >> [Mode and air mix door motor (driver side, passenger side) does not operate normally.]
Replace display and A/C auto amp.
10.CHECK AIR MIX DOOR MOTOR OPERATION 2 – Ground : Continuity should exist.
RJIA1990E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
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TROUBLE DIAGNOSISATC-57
< SERVICE INFORMATION >
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1. Turn ignition switch OFF.
2. Disconnect air mix door motor (driver side) connector.
3. Turn ignition switch ON.
4. Confirm operation of air mix door motor (passenger side).
OK or NG
OK >> [Air mix door motor (passenger side) operates normally.] Replace air mix door motor (driver side).
NG >> [Air mix door motor (passenger side) does not operate normally.] Replace air mix door motor (passenger side).
Mode Door Motor CircuitINFOID:0000000001328185
SYMPTOM
Air outlet does not change.
Mode door motor does not operate normally.
INSPECTION FLOW
SJIA1806E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
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ATC-58
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
SYSTEM DESCRIPTION
Component Parts
Mode door control system components are:
Unified meter and A/C amp.
Mode door motor (LCU)
A/C LAN system (PBR built-in mode door motor, air mix door motor and intake door motor)
In-vehicle sensor
Ambient sensor
Sunload sensor
Intake sensor
System Operation
The unified meter and A/C amp. receives data from each of the sensors. The unified meter and A/C amp.
sends air mix door, mode door and intake door opening angle data to the air mix door motor LCUs, mode door
motor LCU and intake door motor LCU.
The air mix door motors, mode door motor and intake door motor read their respective signals according to the
address signal. Opening angle indication signals received from the unified meter and A/C amp. and each of
the motor position sensors are compared by the LCUs in each door motor with the existing decision and open-
ing angles. Subsequently, HOT/COLD, DEF/VENT and FRE/ REC operation is selected. The new selection
data are returned to the unified meter and A/C amp.
Mode Door Control Specification
*1 ATC-29, "Discharge Air Flow"*2AT C - 5 0 , "Operational Check"*3ATC-43, "Self-Diagnosis Function",
see No. 4 to 6.
*4 ATC-86, "
Ambient Sensor Circuit"*5AT C - 8 8 , "In-vehicle Sensor Circuit"*6ATC-91, "Sunload Sensor Circuit"
*7 ATC-94, "Intake Sensor Circuit"*8AT C - 5 9 , "Air Mix Door Motor Circuit"*9ATC-43, "Self-Diagnosis Function",
see No. 13.
*10 ATC-54, "
LAN System Circuit"*11AT C - 11 3*12ATC-32, "How to Perform Trouble Di-
agnosis for Quick and Accurate Re-
pair"
SJIA1585E
RJIA1778E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
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TROUBLE DIAGNOSISATC-59
< SERVICE INFORMATION >
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COMPONENT DESCRIPTION
Mode Door Motor
The mode door motor is attached to the heater & cooling unit assem-
bly. It rotates so that air is discharged from the outlet set by the uni-
fied meter and A/C amp. Motor rotation is conveyed to a link which
activates the mode door.
DIAGNOSIS PROCEDURE FOR MODE DOOR MOTOR
SYMPTOM: Mode door motor does not operate normally.
Perform diagnosis procedure. Refer to ATC-54, "
LAN System Circuit".
Air Mix Door Motor CircuitINFOID:0000000001328186
SYMPTOM Discharge air temperature does not change.
Air mix door motor does not operate normally.
INSPECTION FLOW
RJIA0890E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C