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AIR BREATHER HOSETF-39
< SERVICE INFORMATION >
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AIR BREATHER HOSE
Removal and InstallationINFOID:0000000001327459
Refer to the figure for air breather hose removal and installation information.
CAUTION:
Make sure there are no pinched or restricted areas on the air breather hose caused by bending or
winding when installing it.
Be sure to insert air breather hose to transfer tube (metal connector) until hose end reaches the
tube's base and another hose end reaches the tube bend R portion of A/T fluid charging pipe.
SDIA2408E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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TF-40
< SERVICE INFORMATION >
TRANSFER ASSEMBLY
TRANSFER ASSEMBLY
Removal and InstallationINFOID:0000000001327460
REMOVAL
1. Remove tunnel stay with power tool. Refer to RSU-6, "Removal and Installation".
2. Remove exhaust front tube with power tool. Refer to EX-3
.
3. Remove front and rear propeller shaft. Refer to PR-4
and PR-7.
4. Disconnect transfer assembly harness connector and separate harness from transfer assembly.
5. Remove air breather hose. Refer to TF-39
.
6. Support transfer assembly and transmission assembly with a jack.
7. Remove engine rear member with power tool. Refer to EM-112
(VQ35DE) or EM-237 (VK45DE).
8. Remove transfer mounting bolts and se parate transfer from transmission.
CAUTION:
Secure transfer assembly to a jack.
INSTALLATION
Note the following, and install in the reverse order of removal.
When installing the transfer to the transmission, install the mount-
ing bolts following the standard below.
After the installation, check the fluid level and for fluid leakage. Refer to TF-10, "
Inspection".
Disassembly and AssemblyINFOID:0000000001327461
COMPONENTS
Bolt No. 1234
Quantity 4321
Bolt length “ ” mm (in) 75 (2.95) 45 (1.77) 40 (1.57) 30 (1.18)
Tightening torque
N·m (kg-m, ft-lb) 37 (3.8, 27)
SDIA2284E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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TRANSFER ASSEMBLYTF-41
< SERVICE INFORMATION >
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DISASSEMBLY
Front Case and Rear Case
1. Remove drain plug and filler plug.
1. Drive chain 2. Front drive shaft rear bearing 3. Front drive shaft
4. Front drive shaft front bearing 5. Sprocket 6. Mainshaft
7. Needle bearing 8. Snap ring 9. Mainshaft bearing
10. Front case 11. Front oil seal 12. Mainshaft oil seal
13. Oil cover 14. Electric controlled coupling 15. Spacer
16. Snap ring 17. O-ring 18. Oil gutter
19. Drain plug 20. Baffle plate 21. Rear bearing
22. Snap ring 23. Spacer 24. Rear oil seal
25. Companion flange 26. Self-lock nut 27. Breather tube
28. Rear case 29. Harness bracket 30. Retainer
31. Filler plug 32. Gasket 1: Apply Genuine Anaerobic Liquid Gasket or equivalent. Refer to GI-44, "
Recommended Chemical Product and Sealant".
2: Apply Genuine Silicone RTV or equivalent. Refer to GI-44, "
Recommended Chemical Product and Sealant".
Refer to GI-8, "
Component" for symbols not described on the above.
SDIA3608E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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TF-42
< SERVICE INFORMATION >
TRANSFER ASSEMBLY
2. Remove mainshaft oil seal from front case, using a flat-bladedscrewdriver.
CAUTION:
Be careful not to damage the front case and mainshaft.
3. Remove front oil seal from front case, using a flat-bladed screw- driver.
CAUTION:
Be careful not to damage the front case and front drive
shaft.
4. Remove self-lock nut.
5. Put a matching mark on the end of mainshaft. The mark should be in line with the mark on the companion flange.
CAUTION:
For matching mark, use paint. Do not damage mainshaft.
6. Remove companion flange, using a puller. CAUTION:
Be careful not to damage the companion flange.
PDIA0253E
PDIA0255E
SDIA2378E
PDIA0258E
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TRANSFER ASSEMBLYTF-43
< SERVICE INFORMATION >
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7. Remove rear oil seal from rear case, using a puller.
CAUTION:
Be careful not to damage the rear case.
8. Remove spacer from mainshaft.
9. Remove front case and rear case fixing bolts, then remove har- ness bracket.
10. Separate front case and rear case. Then, remove front case by levering it up with a tire lever or the like.
CAUTION:
Be careful not to damage the mating surface.Tool number : KV381054S0 (J-34286)
PDIA0259E
PDIA0260E
Bolts symbol Quantity
Bolt length “ ” mm (in)
A 11 42 (1.65)
B 1 162 (6.38)
C197 (3.82)
TORX bolts 1 40 (1.57)
PDIA0251E
SDIA2460E
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TF-44
< SERVICE INFORMATION >
TRANSFER ASSEMBLY
11. Remove snap ring from front case.
12. Remove mainshaft bearing from front case, using a drift.
13. Remove drive chain and front drive shaft while tapping frontdrive shaft with plastic hammer.
CAUTION:
Be careful not to tap drive chain.
14. Remove oil gutter from rear case.
15. Remove oil cover bolt from rear case. And then, remove oil cover (1).
PDIA0267E
Tool number : KV38100300 (J-25523)
PDIA0256E
PDIA0257E
PDIA0261E
SDIA3609E
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TRANSFER ASSEMBLYTF-45
< SERVICE INFORMATION >
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16. Remove retainer from transfer assembly harness connector.
17. Remove transfer assembly harness connector from rear case.
18. Remove O-ring from transfer assembly harness connector.
19. Remove mainshaft assembly fr om rear case, using a drift.
20. Remove snap ring from rear case.
21. Remove rear bearing from rear case, using a drift.
22. Remove baffle plate from rear case.
23. Remove breather tube from rear case.
SDIA1597E
Tool number : ST33052000 ( — )
PDIA0262E
PDIA0263E
Tool number A: ST30611000 (J-25742-1) B: ST35321000 ( — )
PDIA0264E
SDIA1701E
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Page 3832 of 3924

TF-46
< SERVICE INFORMATION >
TRANSFER ASSEMBLY
Mainshaft Assembly
1. Separate front case and rear case, then remove mainshaft assembly. Refer to "Front case and rear case".
2. Remove snap ring from mainshaft.
3. Remove spacer from mainshaft.
4. Remove electric controlled coupling and sprocket from main-shaft.
5. Remove needle bearing from mainshaft.
Front Drive Shaft and Drive Chain
1. Separate front case and rear case. Refer to "Front case and rear case".
2. Remove drive chain and front drive shaft while tapping front drive shaft with plastic hammer.
CAUTION:
Be careful not to tap drive chain.
3. Remove front drive shaft front bearing, using drift and puller.
4. Remove front drive shaft rear bearing, using drift and puller.
INSPECTION
Cases
SDIA1602E
PDIA0257E
Tool number : ST31214000 (J-25269-B)
PDIA0269E
Tool number : ST31214000 (J-25269-B)
PDIA0270E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C