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ATC-44
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Shifting from STEP-5 to AUXILIARY MECHANISM is accomplished by means of pressing (fan) UP switch.
FUNCTION CONFIRMATION PROCEDURE
1.SET IN SELF-DIAGNOSIS MODE
1. Turn ignition switch ON.
2. Set in self-diagnosis mode as follows. Within 10 seconds after starting engine (ignition switch is turned ON.), press OFF switch for at least 5 seconds.
NOTE:
If battery voltage drops below 12 V during diagnosis STEP-3, door motor speed becomes slower and as a
result, the system may generate an error even when operation is normal. To avoid this, start engine before
performing this diagnosis.
Former STEP-1 (LEDs and display screen are checked) does not exist in this self-diagnosis function.
>> GO TO 2.
2.STEP-2: SENSOR CIRCUITS ARE CHECK ED FOR OPEN OR SHORT CIRCUIT
SJIA1571E
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TROUBLE DIAGNOSISATC-45
< SERVICE INFORMATION >
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Does code No. 20 appear on the display?
YES >> GO TO 3.
NO >> GO TO 13.
3.CHECK TO ADVANCE SELF-DIAGNOSIS STEP-3
Press temperature control (UP) switch (driver side).
Advance to self
-diagnosis STEP-3?
YES >> GO TO 4.
NO >> Replace A/C and AV switch. (Temperat ure control switch is malfunctioning.)
4.CHECK TO RETURN SELF-DIAGNOSIS STEP-2
Press temperature control (DOWN) switch (driver side).
Return to self
-diagnosis STEP-2?
YES >> GO TO 5.
NO >> Malfunctioning A/C and AV switch or unified meter and A/C amp. Refer to ATC-84, "
Self-Diagno-
sis".
5.STEP-3: MODE DOOR AND INTAKE DOOR POSITIONS ARE CHECKED
Press temperature control (UP) switch (driver side).
Does code No. 30 appear on the display?
YES >> GO TO 6.
NO >> GO TO 14.
6.STEP-4: OPERATION OF EA CH DOOR MOTOR IS CHECKED
1. Press temperature control (UP) switch (driver side).
2. Press (DEF) switch. Code No. of each door motor test is indicated on the display.
>> GO TO 7.
7.CHECK ACTUATORS
SJIA1778E
SJIA1779E
SJIA1780E
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ATC-46
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Refer to the following chart and check discharge air flow, air temper-
ature, blower motor duty ratio and compressor operation.
Checks must be made visually, by listening the sound, or by touching air outlets with hand, etc. for improper
operation.
*1: FOOT position during automatic control. Refer to "AUXILIARY MECHANISM: FOOT POSITION SETTING
TRIMMER".
OK or NG
OK >> GO TO 8.
NG >> Air outlet does not change.
Go to Mode Door Motor Circuit. Refer to ATC-57, "
Mode Door Motor Circuit".
Intake door does not change. Go to Intake Door Motor Circuit. Refer to ATC-62, "
Intake Door Motor Circuit".
Discharge air temperature does not change. Go to Air Mix Door Motor Circuit. Refer to ATC-59, "
Air Mix Door Motor Circuit".
Blower motor operation is malfunctioning.
Go to Blower Motor Circuit. Refer to ATC-64, "
Blower Motor Circuit".
Magnet clutch does not engage. Go to Magnet Clutch Circuit. Refer to ATC-69, "
Magnet Clutch Circuit".
8.STEP-5: TEMPERATURE OF EACH SENSOR IS CHECKED
1. Press temperature control (UP) switch (driver side).
2. Code No. 51 appears on the display.
>> GO TO 9.
9.CHECK AMBIENT SENSOR
Press (DEF) switch one time. Temperature detected by ambient
sensor is indicated on the display.
NOTE:
If the temperature indicated on the display greatly differs from the
actual temperature, check sensor circuit first, and then check sensor.
OK or NG
OK >> GO TO 10.
NG >> Go to Ambient Sensor Circuit. Refer to ATC-86, "
Ambi-
ent Sensor Circuit".
SJIA0302E
Code No. 414243444546
Mode door position VENT B/L 1 B/L 2
FOOT
*1D/F DEF
Intake door position REC REC 20% FRE FRE FRE FRE
Air mix door position FULL COLD FULL COLD FULL HOT FULL HOT FULL HOT FULL HOT
Blower motor duty ratio 37% 91% 65% 65% 65% 91%
Compressor ON ON OFF OFF ON ON
Electronic control valve
(ECV) duty ratio 100% 100% 0% 0% 50% 100%
PJIA0151E
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TROUBLE DIAGNOSISATC-47
< SERVICE INFORMATION >
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10.CHECK IN-VEHICLE SENSOR
Press (DEF) switch for the second time. Temperature detected
by in-vehicle sensor is indicated on the display.
NOTE:
If the temperature indicated on the display greatly differs from the
actual temperature, check sensor circuit first, and then check sensor.
OK or NG
OK >> GO TO 11.
NG >> Go to In-vehicle Sensor Circuit. Refer to ATC-88, "
In-
vehicle Sensor Circuit".
11 .CHECK INTAKE SENSOR
Press (DEF) switch for the third time. Temperature detected by
intake sensor is indicated on the display.
NOTE:
If the temperature indicated on the display greatly differs from the
actual temperature, check sensor circuit first, and then check sensor.
OK or NG
OK >> GO TO 12.
NG >> Go to Intake Sensor Circuit. Refer to ATC-94, "
Intake
Sensor Circuit".
12.CHECK CAN COMMUNICATION ERROR
1. Press intake switch.
2. CAN communication error between the unified meter and A/C amp. and the display control unit can be detected as self-diag-
nosis results. (If plural errors occur, the display of each error will
blink twice for 0.5 second intervals.)
OK or NG
OK >> 1. Turn ignition switch OFF or AUTO switch ON. 2. INSPECTION END
NG >> Go to CAN communication. Refer to BCS-11, "
CON-
SULT-III Function (BCM)".
Unified meter and A/C amp. - Display control unit
13.CHECK MALFUNCTIONING SENSOR AND DOOR MOTOR
Refer to the following chart for malfunctioning code No.
(If two or more sensors and door motors malfuncti on, corresponding code Nos. indicates 1 second each.)
*1: Perform self-diagnosis STEP-2 under sunshine.
PJIA0152E
PJIA0153E
SJIA1611E
Code No. Malfunctioning sensor and door motor (Including circuits) Reference page 21 / −21 Ambient sensor ATC-86, "
Ambient Sensor Circuit"
22 / −22 In-vehicle sensor AT C - 8 8 , "In-vehicle Sensor Circuit"
24 / −24 Intake sensor AT C - 9 4 , "Intake Sensor Circuit"
25 / −25
Sunload sensor*1AT C - 9 1 , "Sunload Sensor Circuit"
26 / −26 Air mix door motor PBR (Driver side)
AT C - 6 2 , "Air Mix Door Motor PBR Circuit"27 / −27 Air mix door motor PBR (Passenger side)
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ATC-48
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
When performing indoors, aim a light (more than 60 W) at sunload sensor, otherwise code No. 25 will indicate
despite that sunload sensor is functioning properly.
>> INSPECTION END
14.CHECK MALFUNCTIONING DOOR MOTOR POSITION SWITCH
Mode and/or intake door motor PBR(s) is/are malfunctioning.
(If two or more mode or intake door motors malfunc tion, corresponding code Nos. indicates 1 second each.)
*1: If mode door motor harness c onnector is disconnected, the following display pattern will appear.
31 →32 →33 →34 →35 →36 →Return to 31
*2: If intake door motor harness connector is disconnected, the following display pattern will appear.
37 →38 →39 →Return to 37
*3: FOOT position during automatic control. Refer to "AUXILIARY MECHANISM: FOOT POSITION SETTING
TRIMMER".
>> INSPECTION END
AUXILIARY MECHANISM: TEMPERATURE SETTING TRIMMER
The trimmer compensates for differences in range of ±3 °C ( ±6 °F) between temperature setting (displayed dig-
itally) and temperature felt by customer.
Operating procedures for this trimmer are as follows:1. Begin self-diagnosis STEP-5 mode. Refer to "Self-diagnosis Function".
2. Press (fan) UP switch to set system in auxiliary mode.
3. Display shows “61” in auxiliary mechanism. It ta kes approximately 3 seconds to enable setting operation.
SJIA1781E
Code No. *1 *2Mode or intake door position Reference page
31 VENT
Mode door motorAT C - 5 7 , "
Mode Door Motor Circuit"
32 B/L 1
33 B/L 2
34
FOOT
*3
35 D/F
36 DEF
37 FRE
Intake door motorATC-62, "
Intake Door Motor Circuit"38 20% FRE
39 REC
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TROUBLE DIAGNOSISATC-49
< SERVICE INFORMATION >
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4. Press temperature control switch (driver side) as desired. Temperature will change at a rate of 0.5°C
(1.0 °F) each time a switch is pressed.
CAUTION:
A decimal point is not in dicated on the display.
When battery cable is disconnected or battery voltage is below 10 V, trimmer operation is canceled. Tempera-
ture set becomes that of initial condition, i.e. 0 °C (0 °F).
AUXILIARY MECHANISM: FOOT POSITION SETTING TRIMMER
Wind distribution ratio in FOOT mode can be set.
Operating procedures for this trimmer are as follows:1. Begin self-diagnosis STEP-5 mode. Refer to "Self-diagnosis Function".
2. Press (fan) UP switch to set system in auxiliary mode.
3. Display shows “61” in auxiliary mechanism. It ta kes approximately 3 seconds to enable setting operation.
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ATC-50
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
4. Press the mode switch as desired.
When battery cable is disconnected or battery voltage is below 10 V, trimmer operation is canceled. Wind dis-
tribution ratio set becomes that of initial condition.
AUXILIARY MECHANISM: INLET PORT MEMORY FUNCTION
When ignition switch is turned from OFF to ON, inlet port memory function at manual mode can be set.
Operating procedures for this trimmer are as follows:1. Begin self-diagnosis STEP-5 mode. Refer to "Self-diagnosis Function".
2. Press (fan) UP switch to set system in auxiliary mode.
3. Press the intake switch as desired.
When battery cable is disconnected or battery voltage is below 10 V, memory function is canceled. Memory
function set becomes that of initial condition.
Operational CheckINFOID:0000000001328182
The purpose of the operational check is to c heck if the individual system operates properly.
CHECKING MEMORY FUNCTION
1. Press the temperature control (UP) switch (driver side) until 32°C (90 °F) is displayed.
2. Press OFF switch.
3. Turn ignition switch OFF.
4. Turn ignition switch ON.
5. Press the AUTO switch.
6. Confirm that the set temperature remains at previous temperature.
7. Press OFF switch.
If NG, go to trouble diagnosis procedure for ATC-85, "
Memory Function".
If OK, continue the check.
CHECKING BLOWER
SJIA1581E
LED status of
FRE position LED status of
REC position Setting status
Setting changeover
method
FRE REC
OFF OFF AUTO control AUTO control
Intake SW: ON
OFF ON AUTO control (Initial setting)
Manual REC status is memorized.
(Initial setting)
ON OFF Manual FRE status is memorized. AUTO control
ON ON Manual FRE status is memorized. Manual REC status is memorized.
Conditions : Engine running at normal operating temperature
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TROUBLE DIAGNOSISATC-51
< SERVICE INFORMATION >
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1. Press fan (UP:+) switch. Blower should operate on low speed. The fan symbol should have one blade lit.
2. Press fan (UP:+) switch again, and continue che cking blower speed and fan symbol until all speeds are
checked.
3. Leave blower on max. speed.
If NG, go to trouble diagnosis procedure for ATC-64, "
Blower Motor Circuit".
If OK, continue the check.
CHECKING DISCHARGE AIR
1. Press MODE switch and DEF switch.
2. Each position indicator should change shape.
3. Confirm that discharge air comes out according to the air distri-
bution table. Refer to ATC-29, "
Discharge Air Flow".
If NG, go to trouble diagnosis procedure for ATC-57, "
Mode Door
Motor Circuit".
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or visual
inspection) and intake door position is at FRE when the D/F or DEF
is selected.
CHECKING INTAKE AIR
1. Press intake switch. Recirculation indicator should illuminate.
2. Press intake switch again. Fresh indicator should illuminate.
3. Listen for intake door position change. (S light change of blower sound can be heard.)
If NG, go to trouble diagnosis procedure for ATC-62, "
Intake Door Motor Circuit".
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or visual inspection) and intake door position is at FRE
when the D/F or DEF is selected.
CHECKING TEMPERATURE DECREASE
1. Press temperature control (DOWN) switch (driver side) until 18 °C (60 °F) is displayed.
2. Check for cold air at discharge air outlets.
If NG, go to trouble diagnosis procedure for ATC-75, "
Insufficient Cooling".
If OK, continue the check.
CHECKING TEMPERATURE INCREASE
1. Press temperature control (UP) switch (driver side) until 32 °C (90 °F) is displayed.
2. Check for hot air at discharge air outlets.
If NG, go to trouble diagnosis procedure for ATC-82, "
Insufficient Heating".
If OK, continue the check.
CHECKING A/C SWITCH
1. Press AUTO switch and A/C switch.
2. A/C switch indicator will turn ON. Confirm that the compressor clutch engages (sound or visual inspection).
If NG, go to trouble diagnosis procedure for ATC-69, "
Magnet Clutch Circuit".
If OK, continue the check.
CHECKING AUTO MODE
1. Press AUTO switch and A/C switch.
2. Display should indicate AUTO. Confirm that discharge air and blower speed will depend on ambient, in-vehicle, and set temperatures.
If NG, go to trouble diagnosis procedure for ATC-52, "
Power Supply and Ground Circuit for Auto Amp", then if
necessary, trouble diagnosis procedure for ATC-69, "
Magnet Clutch Circuit".
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