Page 3465 of 3924

PS-10
< SERVICE INFORMATION >
STEERING WHEEL
a. Disconnect lower joint and steering knuckle from steering gear assembly. Refer to PS-12, "Removal and
Installation", FA X - 4 , "Removal and Installation", FAX-11, "Removal and Installation".
b. Start and run engine at idle to make sure steer ing fluid has reached normal operating temperature.
c. While pulling outer socket slowly in ±11.5 mm ( ±0.453 in) range
from neutral position, make sure rack sliding force is within
specification.
d. If rack sliding force is not within specification, overhaul steering gear assembly.
CHECKING FRONT WHEEL TURNING ANGLE
Check front wheel turning angle after the toe-in inspection. Placefront wheels on turning radius gauges and rear wheels on stands
so that vehicle can be level. Check the maximum inner and outer
wheel turning angles for LH and RH road wheels.
Start engine and run at idle, turn steering wheel all the way right and left, measure the turning angle.
Measure rack stroke if angles are outside the specified value.
Disassemble steering gear assembly to check the cause that rack
stroke is outside of the standard.
Steering angles are not adjustable. Check steering gear assembly, steering column assembly and front suspension components for
wear or damage if any of the turning angles are different from the
specified value. Replace any of them, if any non-standard condi-
tion exists.
Removal and InstallationINFOID:0000000001327713
REMOVAL
NOTE:
When reconnecting spiral cable, fix cable with a tape so that fixing case and rotating part keep aligned. This
will omit neutral position alignment procedure during spiral cable installation. Rack sliding force
: 147 − 211 N (15 − 21.5 kg, 33 − 47 lb)
SST090B
FAA0016D
Inner wheel (Angle: A) Minimum 32
°00’ (32.0 °)
Nominal 35 °00’ (35.0 °)
Maximum 36 °00’ (36.0 °)
Outer wheel (Angle: B) 30 °00’ (30.0 °)
SGIA0055E
Rack stroke L 67.0 mm (2.638 in)
SGIA0629J
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STEERING WHEELPS-11
< SERVICE INFORMATION >
C
DE
F
H I
J
K L
M A
B
PS
N
O P
1. Set vehicle to the straight-ahead direction.
2. Remove driver air bag module. Refer to SRS-34, "
Removal and Installation".
3. Remove steering wheel lock nut after steering is locked.
4. Remove steering wheel using the steering wheel puller.
INSTALLATION
Installation is the reverse order of removal. For tightening torque, refer to PS-12, "Removal and Installation".
NOTE:
Check the spiral cable neutral position after r eplacing or rotating spiral cable. Refer to SRS-36, "
Removal and
Installation".
CAUTION:
Do not twist spiral cable freely on excessively after it becomes tight (doing so may cause the cable to
be turn off). Tool number A: ST27180001 (J-25726-A)
SGIA1323E
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Page 3467 of 3924

PS-12
< SERVICE INFORMATION >
STEERING COLUMN
STEERING COLUMN
Removal and InstallationINFOID:0000000001327714
COMPONENTS
CAUTION:
Care must be taken not to give axial impact to steering column assembly during removal and instal-
lation.
Care must be taken not to move steering gear during removal of steering column assembly.
REMOVAL
1. Set vehicle to the straight ahead-direction.
2. Remove driver air bag module from steering wheel. Refer to SRS-34
.
3. Disconnect steering switch connector, remove steering wheel lock nut, then remove steering wheel. Refer to SRS-36
.
4. Remove steering column cover. Refer to IP-10
.
5. Remove combination switch & spiral cabl e from steering column assembly. Refer to SRS-36
.
6. Remove instrument lower panel (driver side). Refer to IP-10
.
7. Remove combination meter. Refer to IP-10
.
1. Steering wheel 2. Combination switch & spiral cable 3. Steering column assembly
4. Collar 5. Hole cover seal 6. Clamp
7. Hole cover 8. Lower shaft 9. Lower joint
Refer to GI-8, "
Component", for the symbols in the figure.
SGIA1612E
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Page 3468 of 3924

STEERING COLUMNPS-13
< SERVICE INFORMATION >
C
DE
F
H I
J
K L
M A
B
PS
N
O P
8. Remove fixing bolts of knee protector, then remove knee protec- tor from vehicle.
9. Disconnect harness connector from each switch on steering col- umn shaft, then separate vehicle side harness from it.
10. Remove lock nut and bolt, then separate lower shaft from upper joint of steering column assembly.
11. Remove fixing bolts and nuts from steering member, remove steering column assembly from steering member.
12. Remove hole cover seal and clamp.
13. Remove mounting nuts, then remove hole cover from panel.
14. Raise vehicle, then remove mounting bolts of lower joint.
15. Remove lower joint and lower shaft from vehicle.
INSPECTION AFTER REMOVAL
Check if there is something wrong with jacket tube of steering column assembly and collar etc. And then if
they are damaged, replace with new one.
SGIA0552E
SGIA0554E
SGIA0555E
SGIA0557E
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Page 3469 of 3924

PS-14
< SERVICE INFORMATION >
STEERING COLUMN
If vehicle has a collision light shocked, check column length “L” as
shown in the figure. Then if it is out of the specified value, replace
with new one.
Check the turning torque of steering column with preload gauge (SST). If it is out of the specified value, repair it or replace with new
one.
INSTALLATION
Refer to "COMPONENTS" for tightening torque. Install in the reverse order of removal.NOTE:
Refer to component parts location and do not reuse non-reusable parts.
After removing/installing or replacing steering components, check wheel alignment. Refer to FSU-5, "
Wheel
Alignment Inspection".
After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-8, "
Adjust-
ment of Steering Angle Sensor Neutral Position".
INSPECTION AFTER INSTALLATION
Check tilt and telescopic mechanism operating range “L1”, “L2” as
shown in the figure.
Check if steering wheel operation can turn to the end of the left and right smoothly.
Disassembly and AssemblyINFOID:0000000001327715
COMPONENTS
Steering column length “L”: 572 mm (22.52 in)
Turning torque : 0 − 0.2 N·m (0 − 0.021 kg-m, 0 − 1 in-lb)
SGIA0556E
Tilt operating range “L1” : 28 - 32 mm (1.1 - 1.26 in)
Telescopic operating range
“L
2” : 18 - 22 mm (0.71 - 0.87 in)
SGIA1431E
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Page 3470 of 3924
STEERING COLUMNPS-15
< SERVICE INFORMATION >
C
DE
F
H I
J
K L
M A
B
PS
N
O P
1. Meter bracket 2. Jacket tube assembly 3. Upper joint
4. Spring 5. Lock nut 6. Lock block
7. Telescopic lock guide 8. Bush spacer 9. Tilt link assembly
10. Cooler 11. Tilt unit assembly 12. Tilt sensor assembly
13. Connector assembly 14. Clamp 15. Spring
16. Telescopic unit assembly 17. Telescopic sensor assembly
SGIA0592E
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Page 3471 of 3924
PS-16
< SERVICE INFORMATION >
STEERING COLUMN
DISASSEMBLY
Disassemble the parts from jacket tube. The parts to be disassembled are shown in the figure.
ASSEMBLY
Refer to "COMPONENTS" for tightening torque. Install in the reverse order of disassembly.
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Page 3472 of 3924

POWER STEERING GEAR AND LINKAGEPS-17
< SERVICE INFORMATION >
C
DE
F
H I
J
K L
M A
B
PS
N
O P
POWER STEERING GEAR AND LINKAGE
Removal and InstallationINFOID:0000000001327716
COMPONENTS
CAUTION:
Spiral cable may snap due to steering operation if steering column is separated from steering gear
assembly. Therefore fix steering wheel with a string to avoid turns.
REMOVAL
1. Set wheels in the straight-ahead position.
2. Remove tires from vehicle with power tool.
3. Remove undercover with power tool.
4. Confirm slit of lower joint fits with the projection on rear cover
cap, furthermore marking position on steering gear assembly
nearly fits with the projection on rear cover cap.
5. Remove cotter pin at steeri ng outer socket, then loosen mount-
ing nut.
6. Use a ball joint remover (SST) to remove steering outer socket from steering knuckle. Be careful not to damage ball joint boot.
CAUTION:
Tighten temporarily mounting nut to prevent damage to
threads and to prevent ball jo int remover (SST) from com-
ing off.
1. Cotter pin 2. Steering gear assembly 3. Washer
4. Clip
SGIA1432E
SGIA0539E
SDIA1434E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C