ACTION TESTACS-11
< SERVICE INFORMATION > [ICC]
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ACTION TEST
ICC System Running TestINFOID:0000000001328811
VEHICLE-TO-VEHICLE DISTANCE CONTROL MODE
Set Checking
1. Press the MAIN switch for less than 1.5 seconds.
2. Drive the vehicle between 40 km/h (25 MPH) and 144 km/h (90 MPH).
3. Push the SET/COAST switch.
4. Confirm that the desired speed is set as hand is released from the SET/COAST switch.
NOTE:
When there is no vehicle ahead, drive at the set speed steadily.
When there is a vehicle ahead, control to maintain distance from the vehicle ahead, watching its speed.
The set vehicle speed is displayed on the ICC system indicator in the combination meter.
Check For Increase Of Cruising Speed
1. Set vehicle-to-vehicle distance control mode at desired speed.
2. Check if the set speed increases by 1 km/h (1 MPH) as RESUME/ACCELERATE switch is pushed.
NOTE:
The maximum set speed of the vehicle-to-vehicl e distance control mode is 144 km/h (90 MPH).
Check For Decrease Of Cruising Speed
1. Set vehicle-to-vehicle distance control mode at desired speed.
2. Check if the set speed decreases by 1 km/h (1 MPH) as SET/COAST switch is pushed.
NOTE:
Vehicle-to-vehicle distance control mode is automatica lly turned off when the driving speed lowers to 32 km/
h (20 MPH) due to the deceleration of the vehicle ahead.
The minimum set speed of the vehicle-to-vehicle distance control mode is 40 km/h (25 MPH).
Check For Cancellation Of Vehicle-To-Vehicle Distance Control Mode (Normal Driving Condition) In The Following
Cases:
When the brake pedal is depressed after the system is turned ON.
When the selector lever is shifted to the “N” (Neutral) position.
When the MAIN switch is turned OFF.
When CANCEL switch is operated.
Check For Restoring Speed That Is Set By Vehicle-To-Vehicle Distance Control Mode Before Cancellation
1. Cancel the system by depressing the foot brake. Then, check that the speed before cancellation is
restored when pressing RESUME/ACCELERATE switch with 40 km/h (25 MPH) or above.
2. Cancel the system by shifting the selector lever to “N” position. Then, check if the speed set before the
cancellation is restored when RESU ME/ACCELERATE switch is pushed up.
3. Check if the speed previously set is restored w hen RESUME/ACCELERATE switch is operated with driv-
ing 40 km/h (25 MPH), after canceling vehicle-to-v ehicle distance control mode by operating the CANCEL
switch.
Check For MAIN Switch
1. Start engine. Then, check if the following operations are per- formed correctly.
2. Vehicle-to-vehicle distance control mode is displayed in combi- nation meter illuminates when MAIN switch is pressed “ON” for
less than 1.5 seconds and ready for operation. The illumination
goes off when MAIN switch is turned to OFF.
3. “CRUISE” illumination and ICC system display go off when the ignition switch is turned to OFF while MAIN switch is ON
(“CRUISE” illumination is ON and vehicle-to-vehicle distance
control mode is ready for operation).
SKIB8559E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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ACS-12
< SERVICE INFORMATION >[ICC]
ACTION TEST
Check For RESUME/ACCELERATE, SET/COAST, CANCEL Switches
1. Check if RESUME/ACCELERA
TE, SET/COAST, CANCEL switches are operated smoothly.
2. Check if buttons come up as hand is released from the buttons.
Check For Distance Switch
1. Start engine.
2. Press the MAIN switch for less than 1.5 seconds.
3. Press the DISTANCE switch.
4. Check if the set distance indicator changes display in order of: (Long) →(Middle) →(Short).
NOTE:
The set distance indicator shows (Long) immediately after the engine starts.
CONVENTIONAL (FIXED SPEED) CRUISE CONTROL MODE
Set Checking
1. Press the MAIN switch for more than 1.5 seconds.
2. Drive the vehicle between 40 km/h (25 MPH) and 144 km/h (90 MPH).
3. Push down the SET/COAST switch.
4. Confirm that the desired speed is set as hand is released from the SET/COAST switch.
NOTE:
ICC system display in the combination meter shows nothing.
Check For Increase Of Cruising Speed
1. Set the conventional (fixed speed) cruise control mode at desired speed.
2. Check if the set speed increases by 1.6 km/h (1 MPH) as RESUME/ACCELERATE switch is pushed up.
NOTE:
If the RESUME/ACCELERATE switch is kept pushing up during cruise control driving, the vehicle speed
increases until the switch is released.
The maximum set speed is 144 km/h (90 MPH).
Check For Decrease Of Cruising Speed
1. Set the conventional (fixed speed) cruise control mode at desired speed.
2. Check if the set speed decreases by 1.6 km/h (1 MPH) as SET/COAST switch is pushed down.
NOTE:
Conventional (fixed speed) cruise control mode is automatically turned off when the driving speed lowers to 32 km/h (20 MPH).
The minimum set speed is 40 km/h (25 MPH).
Check For Cancellation Of Conventional (Fixed Speed) Cr uise Control Mode (Normal Driving Condition) In The Fol-
lowing Cases:
SKIB8746E
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ACTION TESTACS-13
< SERVICE INFORMATION > [ICC]
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Refer to "Check For Cancellation Of Vehicle-To-Vehicle Distance Control Mode (Normal Driving Condition) In
The Following Cases:".
Check For Restoring Speed That Is Set By Conventional (Fixed Speed) Cruise Control Mode Before ICC Cancella-
tion
Refer to "Check For Restoring Speed That Is Set By Vehicle-To-Vehicle Distance Control Mode Before Can-
cellation".
Check For MAIN Switch
1. Start engine. Then, check if the following operations are per- formed correctly.
2. “CRUISE” lamp illuminates and ICC system indicator goes off when MAIN switch is pressed “ON” for more than 1.5 seconds,
and then ready for operation. The illumination goes off when
MAIN switch is turned to OFF.
3. “CRUISE” illumination go off when the ignition switch is turned to OFF while MAIN switch is ON.
Check For RESUME/ACCELERATE, SET/COAST, CANCEL Switches
1. Check if RESUME/ACCELERATE, SET/COAST , CANCEL switches are operated smoothly.
2. Check if buttons come up as hand is released from the buttons.
SKIB8560E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
ACS-32
< SERVICE INFORMATION >[ICC]
TROUBLE DIAGNOSIS —
GENERAL DESCRIPTION
ACTIVE TEST
CAUTION:
Never perform the active test while driving.
Active test cannot be started while I CC system warning indicator illuminates.
ICC BUZZER 1
Touch “ON” and “OFF” to check that ICC warni ng chime operates as in the following chart.
METER LAMP
Start engine.
Touch “ON” and “OFF” to check that ICC system display operates as in the following chart.
STOP LAMP
Touch “ON” and “OFF” to check that stop la mp operates as in the following chart.
BOOSTER SOL/V 3
Start engine.
Touch any of “MODE 1”, “MODE 2”, “MODE 3” to che ck that following operation condition is caused by oper-
ating monitor and brake pedal.
“START” is displayed 10 seconds after operation start. (Active test is completed.)
Self-Diagnostic FunctionINFOID:0000000001328824
WITH CONSULT-III
NP RANGE SW
[On/Off] ×× Indicates PNP switch signal read from ICC unit through CAN
communication (TCM transmits PNP switch signal through CAN
communication).
DISTANCE ×NOTE:
This item is displayed, but cannot monitor.
RELATIVE SPD ×NOTE:
This item is displayed, but cannot monitor.
STP LMP DRIVE
[On/Off] ××
Indicates [On/Off] status of brake hold relay drive output.
TURN SIGNAL ×× NOTE:
This item is displayed, but cannot monitor.
Monitored Item [unit]
ECU INPUT
SIGNALS MAIN
SIGNALS SELECTION
FROM
MENU Description
BUZZER O/P ON OFF
Buzzer sound Beep Not activated
METER LAMP ON OFF
ICC system display Full illumination OFF
STP LMP DRIVE ON OFF
Stop lamp Lamp ON Lamp OFF
PKIA9821E
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TROUBLE DIAGNOSIS — GENERAL DESCRIPTIONACS-33
< SERVICE INFORMATION > [ICC]
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1. Go to operation check after asking the cust omer for symptom information. Refer to ACS-11, "ICC System
Running Test".
2. Stop vehicle, turn ignition swit ch OFF, then connect CONSULT-III.
3. With engine started, check “Self Diagnostic Result” of ICC system.
4. Self-diagnostic result appears on screen. If “NO DTC ·· ·” is shown, check ICC warning lamp. If any mal-
function is indicated, GO TO step 5.
5. According to ACS-35, "
Diagnostic Trouble Code (DTC) Chart", perform appropriate check, and repair or
replace malfunctioning part as necessary.
6. Turn ignition switch OFF.
7. Start the engine and select “Self Diagnosti c Result” of ICC system, and erase DTC.
NOTE:
If the memory does not erase, go to 5.
8. Perform ICC system running test (drive vehicle wi th ICC system ON), and make sure that ICC warning
lamp does not illuminate.
WITHOUT CONSULT-III
1. Go to operation check after asking the cust omer for symptom information. Refer to ACS-11, "ICC System
Running Test".
2. Stop the vehicle to start the self-diagnosis.
3. Turn ignition switch OFF.
4. From 5 seconds through 15 seconds after turning ignition switch ON, press RESUME/ACCELERATE switch 5 times, and SET/
COAST switch 5 times.
NOTE:
Never start engine.
Never turn the MAIN switch ON.
When operation above is not completed from 5 secondsthrough 15 seconds, start again from above go to 3.
If self-diagnosis mode cannot be started after several
attempts, the ICC unit may have had malfunction. Repair or
replace it. Refer to ACS-59, "
SELF-DIAGNOSIS BY ICC SYS-
TEM DISPLAY WILL NOT RUN".
5. When self-diagnosis mode is started, DTC are shown on set vehicle speed indicator.
NOTE:
DTC will disappear after 5 minutes.
When more than one malfunction is detected, a maxi mum of 3 code numbers can be stored; the latest
malfunction will be displayed first.
6. Check ACS-35, "
Diagnostic Trouble Code (DTC) Chart", and repair or replace if necessary.
7. After repair, erase DTC stored in the ICC unit.
PKIA9675E
PKIA9820E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
TROUBLE DIAGNOSIS FOR SYMPTOMSACS-59
< SERVICE INFORMATION > [ICC]
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After adjusting ICC sensor beam aiming, perform ICC system running test. Check that preceding vehicle
detection performance has been improved.
OK or NG
OK >> INSPECTION END
NG >> 1. Replace ICC sensor, and perform laser beam aiming adjustment. 2. Erase DTC and perform ICC syst em running test. Then perform self-diagnosis of ICC system
again.
Symptom 8 the System Does Not De tect the Vehicle Ahead at AllINFOID:0000000001328856
1.VISUAL CHECK 1
With ignition switch turned ON (engine not started), che ck that all indicator lamps in ICC system display are
continuously lit. (Check for a missing segm ent in preceding vehicle detection display.)
OK or NG
OK >> GO TO 2.
NG >> Check for combination meter. Refer to DI-15, "
Trouble Diagnosis".
2. VISUAL CHECK 2
Check ICC sensor body window for c ontamination and foreign materials.
OK or NG
OK >> If any contamination or foreign materials are found, remove them. Perform ICC system running
test.
NG >> GO TO 3.
3.VISUAL CHECK 3
Check ICC sensor body window for cracks and scratches.
OK or NG
OK >> GO TO 4.
NG >> 1. Replace ICC sensor, and perform laser beam aiming adjustment. 2. Erase DTC and perform ICC syst em running test. Then perform self-diagnosis of ICC system
again.
4.ADJUST ICC SENSOR
After adjusting ICC sensor beam aiming, perform ICC system running test. Check that preceding vehicle
detection performance has been improved.
OK or NG
OK >> INSPECTION END
NG >> 1. Replace ICC sensor, and perform laser beam aiming adjustment.
2. Erase DTC and perform ICC syst em running test. Then perform self-diagnosis of ICC system
again.
SELF-DIAGNOSIS BY ICC SYST EM DISPLAY WILL NOT RUNINFOID:0000000001544638
PKIB4144E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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AT-1
TRANSMISSION/TRANSAXLE
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CONTENTS
AUTOMATIC TRANSMISSION
SERVICE INFORMATION .. ..........................5
INDEX FOR DTC ............................................ .....5
Alphabetical Index ............................................... ......5
DTC No. Index ..........................................................5
PRECAUTIONS ...................................................7
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
7
Precaution for On Board Diagnosis (OBD) System
of A/T and Engine .....................................................
7
Precaution .................................................................7
Service Notice or Precaution .....................................8
PREPARATION ...................................................9
Special Service Tool ........................................... ......9
Commercial Service Tool ..........................................9
A/T FLUID ...........................................................11
Changing A/T Fluid ............................................. ....11
Checking A/T Fluid ..................................................11
A/T Fluid Cooler Cleaning .......................................13
A/T CONTROL SYSTEM ....................................16
Cross-Sectional View (2WD Models) .................. ....16
Cross-Sectional View (VQ35DE Models for AWD) ....17
Cross-Sectional View (VK45DE Models for AWD) ....18
Shift Mechanism .................................................. ....18
TCM Function ..........................................................29
CAN Communication ...............................................30
Input/Output Signal of TCM .....................................31
Line Pressure Control .............................................31
Shift Control ............................................................33
Lock-up Control .......................................................34
Engine Brake Control ..............................................35
Control Valve ...........................................................36
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......38
Introduction ......................................................... ....38
OBD-II Function for A/T System ..............................38
One or Two Trip Detection Logic of OBD-II ............38
OBD-II Diagnostic Trouble Code (DTC) .............. ....38
Malfunction Indicator Lamp (MIL) ............................40
TROUBLE DIAGNOSIS ....................................41
DTC Inspection Priority Chart ..................................41
Fail-Safe ..................................................................41
How to Perform Trouble Diagnosis for Quick and
Accurate Repair .......................................................
42
A/T Electrical Parts Location ...................................48
Circuit Diagram ........................................................49
Inspections Before Trouble Diagnosis .....................49
Road Test ................................................................53
Vehicle Speed at Which Gear Shifting Occurs ........58
Vehicle Speed at Which Lock-up Occurs/Releas-
es .............................................................................
58
Symptom Chart ........................................................59
TCM Input/Output Signal Reference Value .............83
CONSULT-III Function (TRANSMISSION) ..............84
Diagnosis Procedure without CONSULT-III ............91
DTC U1000 CAN COMMUNICATION LINE .....94
Description ........................................................... ....94
On Board Diagnosis Logic .......................................94
Possible Cause ........................................................94
DTC Confirmation Procedure ..................................94
Wiring Diagram - AT - CAN .....................................95
Diagnosis Procedure ...............................................96
DTC P0615 START SIGNAL CIRCUIT .............97
Description ...............................................................97
CONSULT-III Reference Value in Data Monitor
Mode ........................................................................
97
On Board Diagnosis Logic .......................................97
Possible Cause ........................................................97
DTC Confirmation Procedure ..................................97
Wiring Diagram - AT - STSIG ..................................98
Diagnosis Procedure ...............................................99
DTC P0700 TCM .............................................101
Description .............................................................101
On Board Diagnosis Logic .....................................101
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AT-4
BRAKE SIGNAL CIRCUIT ..............................165
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ..
165
Diagnosis Procedure .............................................165
A/T INDICATOR CIRCUIT ...............................166
Description ........................................................... ..166
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ..
166
Diagnosis Procedure .............................................166
TROUBLE DIAGNOSIS FOR SYMPTOMS .....167
Wiring Diagram - AT - NONDTC .......................... ..167
A/T Check Indicator Lamp Does Not Come On .....170
Engine Cannot Be Started in "P" or "N" Position ...170
In "P" Position, Vehicle Moves When Pushed .......171
In "N" Position, Vehicle Moves ..............................172
Large Shock ("N" to "D" Position) ..........................173
Vehicle Does Not Creep Backward in "R" Position ..175
Vehicle Does Not Creep Forward in "D" Position ..178
Vehicle Cannot Be Started from D1 .......................180
A/T Does Not Shift: D1→ D2 ................................ ..182
A/T Does Not Shift: D2→ D3 ................................ ..184
A/T Does Not Shift: D3→ D4 ................................ ..186
A/T Does Not Shift: D4→ D5 ................................ ..188
A/T Does Not Lock-up ......................................... ..190
A/T Does Not Hold Lock-up Condition ...................192
Lock-up Is Not Released .......................................194
Engine Speed Does Not Return to Idle .................194
Cannot Be Changed to Manual Mode ...................195
A/T Does Not Shift: 5th Gear → 4th Gear ........... ..196
A/T Does Not Shift: 4th Gear → 3rd Gear ........... ..197
A/T Does Not Shift: 3rd Gear → 2nd Gear .......... ..199
A/T Does Not Shift: 2nd Gear → 1st Gear ........... ..201
Vehicle Does Not Decelerate by Engine Brake ... ..202
SHIFT CONTROL SYSTEM ............................205
Control Device Removal and Installation ............. ..205
Control Rod Removal and Installation ...................206
Adjustment of A/T Position ....................................207
Checking of A/T Position .......................................207
A/T SHIFT LOCK SYSTEM .............................208
Description ........................................................... ..208
Shift Lock System Electrical Parts Location ..........208
Wiring Diagram - AT - SHIFT .................................209
Diagnosis Procedure .............................................209
KEY INTERLOCK CABLE ...............................212
Component .......................................................... ..212
Removal and Installation .......................................212
ON-VEHICLE SERVICE ...................................215
Control Valve with TCM and A/T Fluid Tempera-
ture Sensor 2 ....................................................... .
215
Parking Component (2WD Models Only) ..............226
Rear Oil Seal .........................................................233
Revolution Sensor Component (2WD Models
Only) .....................................................................
233
AIR BREATHER HOSE ....................................239
Removal and Installation ...................................... .239
TRANSMISSION ASSEMBLY ..........................241
Removal and Installation (2WD Models) .............. .241
Removal and Installation (AWD Models) ..............243
OVERHAUL ......................................................249
Component .......................................................... .249
Oil Channel ...........................................................261
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ......................... .
264
DISASSEMBLY .............................................. ..267
Disassembly ......................................................... .267
REPAIR FOR COMPONENT PARTS ..............285
Oil Pump .............................................................. .285
Front Sun Gear, 3rd One-Way Clutch ...................287
Front Carrier, Input Clutch, Rear Internal Gear .....289
Mid Sun Gear, Rear Sun Gear, High and Low Re-
verse Clutch Hub ..................................................
295
High and Low Reverse Clutch ..............................301
Direct Clutch .........................................................303
ASSEMBLY .................................................... ..306
Assembly (1) ........................................................ .306
Adjustment ............................................................320
Assembly (2) .........................................................323
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................
330
General Specification ........................................... .330
Vehicle Speed at Which Gear Shifting Occurs .....330
Vehicle Speed at Which Lock-up Occurs/Releas-
es ..........................................................................
331
Stall Speed ............................................................331
Line Pressure ........................................................331
A/T Fluid Temperature Sensor ..............................332
Turbine Revolution Sensor ...................................332
Vehicle Speed Sensor A/T (Revolution Sensor) ...332
Reverse Brake ......................................................332
Total End Play .......................................................332
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