Page 2313 of 2490
Peel remaining backing paper from adhesive pad.
2. Ensuring sensor is correctly orientated, press firmly into
position on adhesive pad.
3. Connect flying lead conn ector to sensor unit.
4. Install cover over sensor and mi rror base ensuring tangs fully
engage.
5. Connect ground cable to batter y terminal and install battery
cover. Refer to 86.15.15.
Page 2314 of 2490

Wipers and Washers - Windshield Washer Pump
Removal and Installation
Removal
Installation
1.
Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
2. Raise front of vehicle and support on stands.
3. Remove RH front wheel.
4. Remove RH wheelarch liner. Refer to Section 501-02.
5. Position a suitable drain recept acle under washer reservoir.
6. Supporting reservoir, ca refully withdraw pump.
7. Allow fluid to drain from reservoir.
8. Disconnect pump hoses and harness multiplug.
9. Remove and discard pump to re servoir sealing washers. and
clean surrounding area of reservoir.
10. Remove drain receptacle.
1. Fit and fully seat new sealing washers on reservoir.
2. Apply suitable lubricant to outer face of sealing washers.
3. Position pump at reservoir and press firmly into sealing
washers ensuring that it is fully seated.
4. Connect hoses to pump and reservoir.
5. Open hood and refill washer re servoir with correct fluid.
6. Check that seals are free from leakage.
7. Close hood.
8. Connect harness multiplug to pump.
9. Fit wheelarch liner. Refe r to Section 501-02.
10. Fit road wheel.
11. Remove stands and lowe r vehicle onto wheels.
12. Connect ground cable to batt ery terminal and fit battery
cover. Refer to 86.15.15.
Page 2315 of 2490

Wipers and Washers - Windshield Washer Reservoir
Removal and Installation
Removal
Installation
1.
Open hood and fit fender cover.
2. Raise front of vehicle and support on stands.
3. Remove RH front wheel.
4. Remove RH front wheel arch li ner. Refer to Section 501-02.
5. Remove front undertray. Refer to Section 501-02.
6. Remove windshield washer and headlamp powerwash pumps
from reservoir. Refer to op erations in this section.
7. Disconnect Low Level indicator mu ltiplug. Refer to operations
in this section.
8. Carefully remove filler cap from reservoir filler neck.
9. Slacken and remove the four re servoir to BIW securing bolts
remove reservoir from vehicle, guiding filler neck through BIW
aperture
1. Position reservoir aligning with BIW holes and fit and tighten
the four securing bolts.
2. Clean pump seal locations.
3. Fit and fully seat new windshie ld washer and powerwash pump
sealing washers to reservoir apertures.
4. Apply suitable lubricant to sealing washers.
5. Fit windshield washer and powerwash pumps to reservoir.
Refer to operations in this section.
6. Fill reservoir with correct fluid mixture.
7. Check that all seals are free from leakage.
8. Fit and fully seat filler cap on reservoir filler neck.
9. Fit RH front wheel arch liner. Refer to Section 501-02.
10. Fit front undertray. Refer to Section 501-02.
11. Fit front RH road wheel.
12. Raise front of vehicle, remove stands and lower vehicle onto
wheels.
13. Remove fender cover and close hood.
Page 2316 of 2490
Wipers and Washers - Windshield Wiper MotorVehicles Built Up To:
10/1997
Removal and Installation
Removal
1. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
2. Remove top covers from LH an d RH bulkheads and rear of
engine compartment. Refer to 76.11.33 and 76.11.35.
3. Remove wiper arm and blade as sembly. Refer to 84.15.44.90.
4. Remove plenum cover. Refer to 76.10.01
5. Remove motor harness multiplug from clip, disconnect
multiplug and position harness clear of clip.
6. Slacken and remove nut securi ng wiper spindle to top of
plenum, remove washer and seal and discard seal.
7. Slacken and remove nut securing engine harness main
multiplug to mounting bracke t and position multiplug for
access.
8. Slacken and remove two nuts an d bolts securing purge valve
mounting bracket to bulkhead and position assembly for
access.
Page 2317 of 2490
9. Slacken and remove two bolts securing throttle cable
adjustment bracket to throttle body.
10. Release locking clips and sl acken and remove the three
screws securing bottom of motor housing to bulkhead.
11. Slacken and remove three bo lts securing top of motor
housing to bulkhead.
12. Holding the purge valve bracket and capillary clear, carefully
withdraw housing complete with motor, and linkage assembly.
13. Remove and discard inner seal from motor spindle.
14. Slacken and remove two nuts and bolts securing motor to
housing and remove motor.
Page 2318 of 2490

Installation
1.
Position motor in housing and fi t and tighten securing nuts and
bolts.
2. Apply suitable lubricant to bore of new spindle inner seal and
fit seal over motor spindle.
3. Holding the capillary and purge valve clear, position
motor/housing assembly on bulkhead.
4. Seat motor spindle seal correctly in upper plenum aperture and
ensure that housing lo cates on lower studs.
5. Fit and tighten the housin g upper securing bolts.
6. Fit and tighten the housing lower securing screws and slide
locking clips inwards.
7. Position throttle cable adjustment bracket on throttle body and
fit and tighten securing bolts.
8. Position purge valve bracket at bulkhead and fit and tighten
securing bolt and nuts.
9. Position engine harness multiplu g on mounting bracket and fit
and tighten securing nut.
10. Connect motor harness multiplug and locate in retaining clip.
11. Apply suitable lubricant to bore of new outer seal and fit with
washer to motor spindle.
12. Fit and fully tighten collar nut on motor spindle.
13. Fit plenum cover. Refer to 76.10.01.
14. Fit wiper arm and blade. Refer to 84.15.44.90.
15. Fit top covers to LH and RH bulkheads and rear of engine
compartment. refer to 76.11.33 and 76.11.35.
16. Fit ground cable to battery te rminal and cover to battery.
Refer to 86.15.15.
Page 2319 of 2490
Wipers and Washers - Windshield Wiper MotorVehicles Built From:
10/1997
Removal and Installation
Removal
1. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
2. Remove top covers from LH an d RH bulkheads and rear of
engine compartment. Refer to 76.11.33 and 76.11.35.
3. Remove wiper arm and blade as sembly. Refer to 84.15.44.90.
4. Remove plenum cover. Refer to 76.10.01
5. Remove motor harness multiplug from clip, disconnect
multiplug and position harness clear of clip.
6. Slacken and remove nut securi ng wiper spindle to top of
plenum, remove washer and seal and discard seal.
7. Slacken and remove nut securing engine harness main
multiplug to mounting bracke t and position multiplug for
access.
8. Slacken and remove two nuts an d bolt securing purge valve
mounting bracket to bulkhead and position assembly for
access.
Page 2320 of 2490

Installation
9. Slacken and remove two bolts securing throttle cable
adjustment bracket to throttle body.
10. Release lower clips and slacken and remove the screws and
upper bolts securing plenum closure panel/wiper motor
assembly to BIW.
11. Guiding wiper spindle through BIW aperture, remove closure
panel/wiper motor assembly from vehicle.
E357931. Ensure that closure panel rubbe r gasket is correctly seated.
E357942. Guiding wiper spindle through BI W aperture, position closure
panel on plenum wall, swivelling motor/linkage assembly on
rubber seat to achieve optimu m spindle to BIW alignment.
3. Fit and tighten securing bolts and screws and slide retaining
clips inwards to lock screws.
4. Position throttle cable adjustment bracket on throttle body and
fit and tighten securing bolts.
5. Position purge valve bracket at bulkhead and fit and tighten
securing bolt and nuts.
6. Position engine harness multiplu g on mounting bracket and fit
and tighten securing nut.
7. Connect motor harness multiplug and locate in retaining clip.
8. Apply suitable lubricant to bore of new outer seal and fit with
washer to motor spindle.