Page 1785 of 2490

Engine speed (valve closed with the engine not running) Demand (set) temperature In-car temperature sensor Solar sensor
Re-heating of the refrigerated air is contro lled by the time that the water valve is open (i.e. not energised) over a six secon d
interval. The duty cycle of the water valve, the time open / time closed, is controlled by the A/CCM.
Maximum heating demand will cause the water valve to be fu lly open (not energised) to allow maximum coolant flow
through the heater matrix.
At Maximum cooling, the water va lve will be fully closed (energised) to prevent hot (engine temperature) coolant entering
the heater circuit; the pump however will continue to circulate coolant through both the heater matrix and water valve
bypass.
The water valve defaults open when the ignition is OFF.
Under engine stall conditions, when ignition is ON, the water valve will be open.
Water Pump Assembly
Located in the same area as the water valve, the water pump continually circulates coolant through the heater matrix
except when the conditions below apply:
The engine coolant is below 16°C. The ignition is OFF. Under engine stall conditions, when ignition is ON. Control panel OFF
Non return valves
The heater bypass hose has a non-return valve, located between the engine feed and return hoses. The valve prevents the
water pump from recirculating coolant fro m the heater at low engine speeds.
The flow indicator arrow embossed on the valve bo dy MUST point towards the coolant header tank.
CAUTION: Coolant flow will be compromi sed if either valve is fitted incorrectly. Observe the correct direction.
A second non-return valve is located betw een the water pump and water valve. This valve prevents hot coolant from flowing
into the heater with the engine switched off. The flow indicator arrow MUST point towards the water pump.
Heater feed and return hoses
The heater feed and return hoses are connected to the engine feed and return hoses by 'Quick-Fit' connection unions. The
feed hose has a Norma R20 connector and the return hose a Norma push and seal connector. The coolant system bleed
joints have Cobra clamps. All remaining hose connections have spring band hose clamps.
The engine feed hose is connected to the engine bypass hous ing and the engine return hose is connected to the engine
water pump.
Clamp Identification
Page 1786 of 2490
Parts List
ItemPart NumberDescription
1—Cobra
2—Spring band
3—Quick-fit
4—Norma push and seal 'R' type
5—Norma push and seal 15
Page 1787 of 2490
Heating and Ventilation - Heater Core
Removal and Installation
Removal
Installation
1.
Drain radiator coolant only; re fer to 26.10.01 or (SC) 26.10.01.
2. Remove instrument panel for access; refer to 76.46.01.
3. Remove driver footwell duct.
Remove screw.
Remove duct.
4. Disconnect cool air bypass serv o motor connector and heater
matrix pipes.
1. Disconnect connector.
• NOTE: Position suitable clot h to absorb coolant leakage
before disconnecting pipes.
2. Remove screws and retaining brackets.
3. Remove screws and matrix clamps.
• NOTE: Discard O-ring seals from pipes; fit suitable
blanking plugs.
Detach pipes from matrix.
5. Remove heater matrix from heater/cooler assembly.
1. Remove screw.
2. Remove retaining plate.
Reposition instrument panel support bracket to permit
removal of heater matrix (RHD only).
3. Remove heater matrix.
1. NOTE: Lubricate and install new O-ring seals.
Installation is the reverse of removal procedure.
Page 1788 of 2490
Heating and Ventilation - Heater Core and Evaporator Core Housing
Removal and Installation
Removal
1. Disconnect battery ground cable (IMPORTANT, see SRO
86.15.19 for further information).
2. Recover refrigerant from air co nditioning system; refer to
82.30.30.
3. Drain radiator coolant only; refer to 26.10.01 or (SC)
26.10.01.
4. Remove instrument panel for access, refer to 76.46.01.
5. From under the hood: Disconnect air conditioning pipes at the
evaporator.
1. Remove bolts.
2. Discard O-rings.
3. Install suitable blanking plugs.
6. Disconnect heater hoses from heater matrix pipes.
1. Release spring band clips and disconnect heater hoses.
2. Install suitable blanking plugs.
7. From inside the vehicle: re move driver footwell duct.
Remove screw.
Remove duct.
8. Remove upper steering column lower fixings.
1. Remove nut.
2. Remove bolt.
Page 1789 of 2490
9. Remove upper steering column upper fixings.
1. Remove bolts.
Allow column to rest on the floor
10. Cut cable tie which secures console harness to LH blower
duct.
11. Remove LH fan motor duct.
Remove screws.
Remove duct.
12. Remove passenger si de footwell vent.
Remove nut.
Remove vent.
Page 1790 of 2490
13. Cut cable tie which secures console harness to RH blower
duct.
14. Remove RH fan motor duct.
Remove screws.
Remove duct.
15. Disconnect heater / cooler assembly electrical connector.
16. Disconnect condensate drain tubes from heater / cooler
assembly.
Page 1791 of 2490
17. Disconnect A/CCM connectors.
18. Remove evaporator pipe support bracket fixing.
19. Remove heater / cooler assembly fixings.
1. Remove lower nut.
2. Remove upper nuts.
20. Remove tape securing RH rear footwell intermediate duct to
rear duct joint.
Displace duct to clear heater / cooler assembly.
Page 1792 of 2490
Installation
21. Remove tape securing LH rear footwell intermediate duct to
rear duct joint.
Displace duct to clear heater / cooler assembly.
22. Remove heater / cooler assembly from vehicle.
Guide matrix heater pipe stubs through firewall grommet
and remove assembly.
1. Install heater / cooler assembly into vehicle.
Guide matrix heater pipe stubs through firewall grommet.
Position heater / cooler as sembly against firewall.
2. Install heater / cooler assembly fixings.
Install upper fixing nuts.
Install lower fixing nut.