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Roof Opening Panel - Roof Opening Panel Motor
Removal and Installation
Removal
Installation
1. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
2. Remove roof console for ac cess. Refer to 76.13.69.90.
3. Disconnect sliding roof panel motor multiplug from control
module.
4. slacken and remove sliding roof panel motor securing screws.
5. Withdraw motor assembly and remove plastic mountings.
1. Fit plastic mountings to motor.
2. Position and align motor in slid ing roof frame, ensuring that
motor body locates in outer tubes and gear engages inner
cables.
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3. Fit and tighten motor securing screws.
4. Connect motor harness multiplug to control module.
5. Using a drive key or screwdriver in the motor gearbox slot,
manually rotate the spindle 1/4 turn counter-clockwise to re-
engage the motor drive.
6. Fit roof console. Refer to 76.13.69.90.
7. Connect ground cable to battery terminal and fit battery cover.
Refer to 86.15.15.
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Roof Opening Panel - Roof Opening Panel Shield
Removal and Installation
Removal
Installation
1. Turn ignition switch to position II.
2. Open sliding roof to fully tilted position.
3. Turn ignition switch to po sition O and remove key.
4. NOTE: A detent spring is fitt ed at panel front corner for
slider peg engagement.
Pulling trim panel rearwards, release panel front corners from
slider mechanism pegs.
5. Ensure central guide lugs are above mechanism tilt levers.
6. Carefully withdraw trim panel rearwards through roof
aperture.
1. Ensuring central guide lugs are ab ove tilt levers, carefully slide
trim panel into position through roof aperture.
2. Pull trim panel forward and positi on and fully seat front corners
over slider pegs.
3. Connect ground cable to battery terminal and fit battery cover.
Refer to 86.15.15.
4. Insert key and turn ignition switch to position II.
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5.
Fully close sliding roof, checking that operation is satisfactory
and trim panel remain s correctly fitted.
6. Turn ignition switch to position O.
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Roof Opening Panel - Roof Opening Panel Trim
Removal and Installation
Removal
Installation
1.
Remove sliding roof trim panel for access. Refer to 76.82.19.
2. Turn ignition switch to position II.
3. Fully open sliding roof panel.
4. Turn ignition switch to O and remove key.
5. Remove finisher.
1. Exercising care to avoid damaging edge of headlining,
remove aperture trim finisher from flange.
2. Release headlining from BIW aperture flange.
1. Fit edge of headlining over BIW aperture flange.
2. Fit and fully seat trim finisher to flange.
3. Insert key and turn ig nition switch to II.
4. Close sliding roof panel.
5. Turn ignition switch to O.
6. Fit sliding roof trim panel. Refer to 76.82.19.
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Roof Opening Panel - Roof Opening Panel Weatherstrip
Removal and Installation
Removal
Installation
1.
Remove sliding roof trim panel for access. Refer to 76.82.19.
2. Remove sliding roof panel fo r access. Refer to 76.82.05.
3. Remove and discard seal fro m roof panel flange and
thoroughly clean flange.
1. Commencing at central rear posi tion, fit and firmly seat new
seal to panel flange.
2. Ensure that the seal is evenly tensioned and free from ripples.
3. Carefully cut off any excess seal and ensure that ends butt
correctly and re main central.
4. Using tool JD 200, crimp seal into position along entire length.
5. Changing commencing position sl ightly, repeat above step to
ensure continuous crimping of seal.
6. Fit sliding roof panel. Refer to 76.82.05.
7. Fit sliding roof trim panel. Refer to 76.82.19.
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Bumpers -
Torques
ComponentNm
Bolts securing bumper beam to strut39 - 51
Bolts securing bumper guide to body15,5 - 20,5
Bolts securing energy absorbing strut to body22 - 28
Bolts securing non-energy absorbing strut to body15,5 - 20,5
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Bumpers - Front Bumper
Removal and Installation
Removal
WARNING: ENSURE THAT ALL PERSONNEL AND EQUIPMENT ARE CLEAR OF AREA BEFORE OPERATING RAMP.
1. Position vehicle on 4-post ramp.
2. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19
3. Remove radiator surround and grill. Refer to 76.55.15 and
76.55.03.
4. Raise ramp to working height.
5. Using wheel-free lifts, remove front wheels.
6. Remove wheelarch liners for access.
7. Remove undertray. Refer to 76.22.90.
8. At each side of vehicle:
Disconnect fog lamp, directio n indicator and sidemarker
lamp (where fitted) harness multiplugs.
If headlamp powerwash is fitted, remove and discard
plastic clip from hose and disconnect hose at RH side of
bumper.
9. Slacken and remove bolts securing bumper assembly to
mounting struts.
10. Lower 4-post ramp.
11. Carefully withdraw bumper casing and beam assembly
forward to clear guide blocks and remove assembly from
vehicle.
12. Remove number plate and plinth from bumper cover.
13. Slacken and remove three bolts securing each fog lamp to