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Workshop Manual
1998 MY OnXJ Series
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TABLE OF CONTENTS
1: General Information
100:
Service Information
100‐00: General Information
Description and Operation
General Service Information
Terminology Glossary
100‐01: Identification Codes
Description and Operation
Identification Codes
100‐02: Jacking and Lifting
Description and Operation
Jacking
Safety Precautions
Vehicle Recovery
General Procedures
Using the Vehicle Ja
ck
Using the Workshop Jack
2: Chassis
204: Suspension
204‐00: Suspension System ‐ General Information
Specification
General
Procedures
Front
Camber and Caster Adjustment (57.65.02)
Front
Camber, Caster and Toe Adjustment (57.65.03)
Front
Toe Adjustment (57.65.01)
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Rear Toe Adjustment (57.65. 08)
Whee
l
Bearing Circlip Inspection
Wheel Bearing Inspection
204‐01: Front Suspension
Specification
Description and Operation
Front Suspension
Removal and Installation
Ball Joint (60.15.02)
Rear Lower Arm (60.35.54)
Rear Lower Arm Bushing (60.35.56)
Front Shock Absorber (60.30.04)
Spring
Spring Seat (60.20.03)
Front Sta
bilizer Bar (60.10.01)
Front Stabilizer Bar Bushing (60.10.04)
Front Stabilizer Bar Link (60.10.02)
Upper Arm Bushing
Front Wheel Bearing (60.25.40)
Wheel Hub
Wheel Knuckle (60.25.23)
Wheel Knuckle and Wheel Hub Assembly (60.25.38.90)
Wheel Knuckle and Wheel Hub Assembly Conversion (60.25.43)
204‐02: Rear Suspension
Specif
ication
Description and Operation
Rear Suspension
Removal and Installation
Axle Bump Stop (64.30.15)
Rear Suspension and Axle Assembly (64.25.01)
Rear Shock Absorber (64.30.02)
Shock Absorber Lower Bushing (64.30.39)
Spring (64.20.01)
Rear Stabilizer Bar (64.35.08) ‐ 4.0L SC V8 ‐ AJ26
Rear Stabilizer Bar Bushing (64.35.18) ‐ 4.0L SC V8 ‐ AJ26
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Stabilizer Bar Mount i
ng
Frame (64.25.12)
Stabilizer Bar Mounting Frame Bushing (64.25.13)
Rear Wheel Bearing (64.15.14)
Wheel Hub Seal (64.15.15)
Wheel Knuckle Bushing (64.15.24)
204‐04: Wheels and Tires
Specification
Description and Operation
Wheels and Tires
Diagnosis and Testing
Wheels and Tires
Removal and Installation
Whee
l and Tire (74.20.05)
204‐05: Vehicle Dynamic Suspension
Description and Operation
Vehicle Dynamic Suspension
Diagnosis and Testing
Vehicle Dynamic Suspension
205: Driveline
205‐00: Driveline System ‐ General Information
Description and Operation
Driveline System
205‐01: Driveshaft
Specification
Description and Operation
Drives
haft
Removal and Installation
Driveshaft (47.15.01)
205‐02: Rear Drive Axle/Differential
Specification
Description and Operation
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Rear Drive Axle and Diffe rential
General Procedures
Differential Output Shaft End Float Check (51.10.24)
In‐Vehicle Repair
Axle Shaft (47.10.01)
Differential Output Shaft Bearing (51.10.22)
Drive Pinion Flange and Drive Pinion Seal (51.20.01)
Removal and Installation
Axle Assembly (51.25.13)
206: Brake System
206‐00: Brake System ‐ Gen
eral Information
Specification
Description and Operation
Brake System
Diagnosis and Testing
Brake System
General Procedures
Brake System Bleeding (70.25.03) ‐ Vehicles With: Standard Brakes
Brake System Bleeding (70.25.03) ‐ Vehicles With: High Performance Brakes
Front Brake Disc Runout Check ‐ Vehicles With: Standard Brakes
Front Brake Disc Runout Chec
k ‐ Vehicles With: High Performance Brakes
Rear Brake Disc Runout Check (70.12.36) ‐ Vehicles With: Standard Brakes
Rear Brake Disc Runout Check (70.12.36) ‐ Vehicles With: High Performance
Brakes
206‐03: Front Disc Brake
Specification
Description and Operation
Front Disc Brake
Removal and Installation
Brake Caliper (70.55.02) ‐ Vehicles With: Standard Brakes
Brake Caliper (70.55.02) ‐ Vehicles With: High Perfo
rmance Brakes
Brake Disc (70.10.10) ‐ Vehicles With: Standard Brakes
Brake Disc (70.10.10) ‐ Vehicles With: High Performance Brakes
Brake Pads (70.40.02) ‐ Vehicles With: Standard Brakes
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Brake Pads (70.40.02) ‐ Vehicles With:
High Performance Brakes
206‐04: Rear Disc Brake
Specification
Description and Operation
Rear Disc Brake
Removal and Installation
Brake Caliper (70.55.03) (70.55.25) ‐ Vehicles With: Standard Brakes
Brake Caliper (70.55.03) (70.55.25) ‐ Vehicles With: High Performance Brakes
Brake Disc (70.10.11) ‐ Vehicles With: Standard Brakes
Brake Dis
c (70.10.11) ‐ Vehicles With: High Performance Brakes
Brake Pads (70.40.03) ‐ Vehicles With: Standard Brakes
Brake Pads (70.40.03) ‐ Vehicles With: High Performance Brakes
206‐05: Parking Brake and Actuation
Specification
Description and Operation
Parking Brake
General Procedures
Parking Brake Cable Adjustment (70.35.10)
Parking Brake Shoe and Li
ning Adjustment (70.35.37)
Removal and Installation
Parking Brake Control (70.35.08)
Parking Brake Control Shroud (76.13.63)
Parking Brake Shoes (70.40.05)
Parking Brake Warning Indicator Switch (86.65.45)
206‐06: Hydraulic Brake Actuation
Specification
Description and Operation
Hydraulic Brake Actuation
Removal and Installation
Brake Fluid Reservoir (70.30.16)
Brake Master Cylinder (70.30.
08)
Brake Pedal and Bracket (70.35.03)
Brake Pedal and Bracket, Brake Booster and Brake Master Cylinder (70.35.39)
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206‐07: Powe r Brake Actuation
Specif
ication
Description and Operation
Brake Booster
Removal and Installation
Brake Booster (70.50.17)
Brake Booster and Brake Master Cylinder (70.50.18)
206‐09: Anti ‐Lock Control
Specification
Description and Operation
Anti‐Lock Control
Diagnosis and Testing
Anti‐Lock Control
Removal and Installation
Anti‐Lock Brake System (ABS) Module (70.60.02)
Front Wheel Speed Sensor (70.60.03)
Hydraulic Cont
rol Unit (HCU)
Rear Wheel Speed Sensor (70.60.04)
Wheel Speed Sensor Ring (70.60.25)
211: Steering System
211‐00: Steering System ‐ General Information
Specification
Description and Operation
Steering System
Diagnosis and Testing
Steering Sy
stem
General Procedures
Power Steering System Filling and Bleeding
Power Steering System Flushing (57.15.08)
Power Steering System Vacuum Filling and Bleeding
Steering Gear Centralizing
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211‐02: Powe r Steering
Specif
ication
Description and Operation
Power Steering
Diagnosis and Testing
Power Steering
Removal and Installation
Steering Gear (57.10.01)
Steering Gear Bushing (57.10.30)
211‐03: Steering Linkage
Specification
Description and Operation
Steering Linkage
211‐04: Steering Column
Specification
Description and Operati
on
Steering Column
Removal and Installation
Steering Column Lower Shaft (57.40.05)
211‐05: Steering Column Switches
Specification
Description and Operation
Steering Column Switches
Removal and Installation
Steering Column Multifunction Switch (86.65.92)
3: Powertrain
303: Engine
303‐00: Engine System ‐ General Information