Page 249 of 2490
cli
p.
5. With
draw parking brake cable th
rough equalizer (LH side cable
only).
6. Lower four-post lift.
7. Raise rear of vehicle to workin g height and support on stands.
Refer to section 100-02.
8. Remove rear wheel. Refer to section 204-04.
9. Posit
ion special tool (204-1
95) on hub studs and install
securing nuts.
10
.
Slacken but do not remove hub to axle shaft securing nut.
11. Remove securing nuts from stud s and withdraw special tool
(204-195) from hub.
12. Remove rear brake disc. Refer to 70.10.13.
13. Remove parking brake shoe s. Refer to 70.40.05.
14. Remove wheel speed sensor.
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Disconne
ct wheel speed sensor harness connector.
Re
move sensor securing bolt
and withdraw sensor from
hub carrier.
15 . Re
move wheel speed sensor harness tie strap and position
harness for access.
16 . Mark wi
shbone at pivot pin eccentric flange marker to aid
installation.
17 . Remove n
ut and washer from pivot pin.
18. Remove hub securing nut and collar.
Remo
ve nut.
Remove l
ocating collar.
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19
.
Install a thread protector on axle shaft.
20
.
Release hub from axle shaft.
Position hu
b puller on hub studs. (204-011)
Inst
all securing nuts.
Progres
sively tighten
puller center bolt to release hub from
axle shaft splines.
21. Remove nuts and release puller from hub.
22. Remove thread protec tor from axle shaft.
23
.
Release handbrake cable from suspension mounting bracket.
Remove cable reta
ining clip.
Draw c
able through suspension mounting bracket
aperture.
24. Remove parking brake cable to hub carrier grommet.
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25. Remove back plate.
Re
move four screws securing
back plate to hub carrier.
Withdraw back plate
complete
with parking brake cable.
26 . Remove h
ub and carrier.
With
draw pivot pin
.
R
e
move hub and carrier assemb
ly from wishbone and axle
shaft.
27 . R
emove shim from each end of pivot pin sleeve.
28. Withdraw pivot pin sleeve from hub carrier.
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I
nstallation
29
.
Secure hub carrier in a vise.
30
.
Remove and discard bear ings from hub carrier.
31
.
Remove bearing cup from hub carrier.
Posit
ion hub carrier on a piece of wood.
Position a lo
ng tapered drif
t in housing bore recess.
Remove bearin
g cup.
32. Repeat procedure to remove opposite end bearing cup and
discard both cups.
33. Remove hub carrier from vise.
34. Thoroughly clean all components.
1. Using a h
ydraulic press, install
new bearing cups in hub carrier.
1
. Position hub carri
er on press-bed.
2. Using special tool 100-013 and adapter 204-120, align bearing cup to hub carrier.
Al
ign assembly to ram, and
operate press to fully seat
bearing cup.
Repeat
procedure to fi
t other bearing cup.
2. Secure hub carri er in a vise.
Page 254 of 2490
3. Install pivo
t pin sleeve in hub carrier.
4. Pack new pivot bearings with Shell Retinax 'A' grease.
5. Install piv o
t bearings in hub carrier.
1. Slide bearing over pivot sleeve and seat in bearing
cup.
2. Install a 3.905 mm (minimum size) shim to sleeve.
Repeat procedu
re to instal
l opposite end bearing and
shim.
6. Press piv o
t pin sleeve into hub carrier.
Install piv
o
t pin in sleeve and
position a piece of tube over
part of thread.
Install piv o
t pin nut and tighte
n until shims fully seat on
pivot sleeve.
Remove n u
t and tube.
7. Measure bearin g pre-load.
1. Position a flat washer to abut shim.
2. Install pivot pin nut.
3. Using a feeler gauge measure and record gap between shim and washer.
8. Remove shims from hub carrier.
1. Remove nut.
2. Remove washer.
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3
. Remove pivot pin.
4. Remove both shims from pivot sleeve.
9. Using 3.905mm shim and pre-load measurements as a datum,
select two new shims of equal thickness to provide a pre-load
measurement of 0.076 mm.
10
.
Position shims on pivot sleeve.
11
.
Press selected shims into hub carrier.
1. Install pivot pin in sleeve.
2. Position piece of tube ov er part of pivot pin thread.
3. Install nut to fully seat shims on sleeve.
12. Remove nut, tube and pivot pin from hub carrier.
13
.
Position hub carrier as sembly on wishbone.
1. Ensuring shims remain posi tioned on sleeve, position
hub carrier assembly on wishbone.
14. Install hub assembly to wi shbone and axle assembly.
Position hu
b and carrier to wishbone and axle shaft.
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Install pivo
t pin ensuring that
eccentric flange correctly
seats in wishbone groove.
15 . Inst
all washer and nut on pivot pin, but DO NOT tighten nut.
16 . Install hu
b on axle shaft .
Rout
e h
andbrake cable through hub carrier.
Appl
y Loct
ite 270 to axle shaft splines and thread, and
fully seat hub on shaft.
17 . Inst
all locating collar and hub nut on axle shaft, but DO NOT
tighten hub nut.
18. Tighten pivot pin nut.
Align mark
er on pivot pin flange with mark made on
wishbone.
Ensuri ng pi
n position is not
disturbed, tighten nut to 88-
118Nm.