Page 2401 of 2490
Page 2402 of 2490
FOAM INJECTION
Where any of the sections shown in the illustration are renewed, expanded foam must be introduced into the area on
completion of all other repair / refinishin g / protective processes. Tape should be applied to the areas indicated by arrows to ensure full travel of foam along the holl ow sections.Expanded foam should be introd uced at the points circled. Items such as sliding roof drain tubes and the harness from the rear left-hand bulkhead through to the luggage compartment, must be in
position before the introduction of foam.
Foam Injection Points
Page 2403 of 2490

APPROVED PAINT SYSTEMS
The manufacturer's paint systems listed below are currently approved for refinishing Jaguar vehicles.
• NOTE: * Not available in certain market s but alternatives may be used, provided that they comply with the following
company standards.
CAUTION: To avoid damage to the vehi cle interior, trim and plastic items, effective panel temperature must not
exceed 95°C during paint cure process.
ManufacturerBare metal etch primerPrimer surfacerBase color coatClear lacquer
Akzo SikkensWashprimerAutocryl / AutonovaAutobaseAutoclear 1000 - 3000 Automat
DupontCentari 600*Centari 600*
GlasuritWash Etch+System 54 (solid/metallic)
System 56 (micatallic) System 59 and 69 (pearl)Clear lacquer 923-85
HerbertsMetal pre-treatment and rust remover 301.2595Standox BasislakStandox Clearlak
ICIAutocolor
PPGGalvaprep D840Wash primer D831 Hi-build primer D855 Epoxy surfacer DP40
Deltron / non Isocyanate Primer D828Deltron HS 2Deltron Concept 2001 HS clear D880
R - MEurofillR-M Prof / MaxfillDiamont BasecoatDiamont
Clearcoat
Product typeApplicable Standard
Bare metal etch primerJMS 20.29.06
Page 2404 of 2490
OBSCURATION BANDS
To mask unsightly areas between panels, through gaps and under bonded glass, matt black paint with heat resistance of
40° to 120°C is applied in the areas indicated by hatching and asterisks.
• NOTE: This process is not requ ired on dark colored vehicles.
Obscuration Bands
ANTI-THEFT LABELS
Original Components
Primer surfacerJMS 20.29.11
Base color and clear lacquerJMS 20.29.09
Page 2405 of 2490

On North American specification vehicles, the VIN is marked on all major external panels, certain structural members and
power / transmission units. The labels ca rrying this information are known as 'Label-Anti-theft VIN (USA body panel only)'
or 'Label-Anti-theft-Engine and Gearbo x (U.S.A. only),' drawing reference A .
Replacement Components
Only genuine Jaguar replacement parts must be used in the repair of a vehicle. Furthermore, any new parts replacing items
carrying a VIN label must have either 'Label-Anti-theft Replacement Part (USA body panel only)' or 'Label-Anti-theft
Replacement Part-Engine and Gearbox (U.S.A . only),' drawing reference B , fitted in a different location to the previous
label.
A protective mask used to prevent the replacement part la bel from being damaged or obscured during the refinishing /
protection processes, must be remo ved prior to customer hand-over.
Procurement
Anti-theft labels may only be ordered from Jaguar Cars through :
Product Compliance Dept.,
Jaguar Inc.,
555 MacArthur Blvd.,
Mahwah
NJ 07430
Label Fitting Process
CAUTION: It is a requirement of United States of America federal law th at the protective mask is removed from all
anti-theft labels after performing painting and rustproofing operations. Fail ure to comply with this requirement may render
both the manufacturer and the de aler in violation of the law.
• NOTE: Any attempt to remove an anti-t heft label will destroy that label. Ensure correct location before affixing.
Using a suitable solvent clean the area where the anti-theft label is to be affixed. Peel the backing from the label and
position on the panel. Carry out all refini shing / protection processes. Remove the anti-theft label protective mask prior to
vehicle handover to the customer.
Page 2406 of 2490
APPLICATION OF STONE CHIP PROTECTION
Apply approved material to the areas indicated by hatching.
REPAIR OF PAINTED COACHLINES
Panel Preparation
Existing painted coachlines can be removed using a suitable soft cloth moistened with thinners and/or acetone.
New coachlines must be applied over the lacquer coat, using two-pack 'solid' paints (ie non-metallic).
• NOTE: Lacquer must not be applied over the coachlines.
Where applicable, refinish the repaired panel (s), followin g Jaguar approved paint re-finishing procedures, including
application and drying of the two-pack lacquer coat.
Page 2407 of 2490

For coachline specifications, see page? .
Tape Application
Apply a suitable length of 3M "Fine Line Striping Tape" to the panel. Having suitably applied the tape, which is slit into 8
strips, each 3mm wide, the appr opriate strip may then be peeled away to expose the lacquer coat below (Refer to
Application of Striping Tape Drawing). The paint may then be applied by hand brush or a suitable air-brush. The remaining
tape provides masking during paint applicat ion and drying. Careful positioning of the masking tape is necessary, particularly
when the repair is confined to a single panel and the newly painted coachline mu st conform to coachlines on adjacent
panels.
Where it is necessary to match an existing 1.5mm coachline, two tec hniques are available:
Proceed as above, to expose a 3mm strip of lacquer coat. Using either a standard masking tape, or a 3M "Fine Line Masking
Tape" applied over the striping tape, reduce the width of the exposed strip to 1.5mm.
Use a suitable combination of standard mask ing tape, together with 3M "Fine Line Striping Tape" if desired, to achieve an
unmasked strip 1.5mm wide in the correct position on the panel.
After application of the tape, use a fine-g rit wet-and-dry paper to lightly 'flat' the exposed surface, before application of
paint.
Application of Striping Tape
Coachline Locations
The coachline locations on the side of XJ Sport and supercharged models are illustrated below, for all other models refer to
the drawing under 'Other Models'.
XJ Sport and XJR8
Page 2408 of 2490
Inset A, shows the 25° - 35°angled cut-away at front edge. The front end of the coachlines should terminate 50mm - 60mm behind the headlamp apertures and the two sides must be symmetrical.
The 1.25mm - 1.75mm wide coachline (inset B), terminates with vertical face and ends 10mm - 20mm forward of tail lamp
aperture.
Inset C shows the upper edge of the coac hline positioned 6mm - 8mm below feature line along the body side. Inset D shows
gap dimensions and lower coachline width.
Details of front end lower coachlines, including position of the lower coachline relative to door mouldings and front wings are
shown in Inset E.
Inset F shows lower coachline rear end detail.
Other Models