Page 225 of 2490
22
.
Remove back plate.
Remove two bolts and two scre ws securi
ng back plate to
hub carrier.
With
draw back plate complete
with parking brake cable.
23
.
Mark wishbone at pivot pin eccentric flange marker to aid
installation.
24
.
Remove nut and washer from pivot pin.
25. Remove hub and carrier from wishbone and axle shaft.
With
draw pivot pin and remove
hub and carrier assembly.
Page 226 of 2490
26. CAUTI
ON: Note position of
shims during removal. They
must be returned to their original positions during installation.
Noting positions, remove shim from each end of pivot pin
sleeve.
27 . W
ithdraw pivot pin sleeve from hub carrier.
28 .
Using a h
ydraulic press,
remove hub from carrier.
Plac
e large section of special tool 204-113 on press bed,
with recess in t ool uppermost.
Positi
on hub carrier on tool
, ensuring handbrake cable
housing locates in tool recess.
Posit i
on small section of special tool on hub. 204-113.
Align to
ol to press-r
am, and
operate press to remove hub
from hub carrier.
29. Place hub carrier on a work bench.
30. Withdraw ABS rotor from hub carrier.
Page 227 of 2490
31
.
Remove outer seal and bearin g assembly from hub carrier.
Using a drift, r
emove an
d discard outer seal.
Remove an
d discard outer bearing.
Re
move bearin
g spacer.
Remove bearin
g shim.
32
.
Remove inner seal and bearing from hub carrier.
Using a drift, r
emove and discard inner seal.
Remove an
d discard inner bearing.
33
.
Remove inner bearing cup from hub carrier.
Posit
ion hub carrier on a block of wood.
Using a drift, r
emove and discard inner bearing cup.
34. Remove outer bearing cup from hub carrier.
Posit
ion hub carrier on a block of wood.
Using a drift, r
emove and di
scard outer bearing cup.
Page 228 of 2490
In
stallation
35
. Clean hu
b and hub carrier.
1. Pla c
e hub carrier on press bed
and insert inner bearing cup.
2. Using a h y
draulic press, instal
l new inner bearing cup in hub
carrier.
Ins t
all special handle 18G134 to tool 204-118/2.
Al
ign s
pecial tool 204-118/2 to bearing cup.
Al
ign assembly
to ram, and
operate press to fully seat
bearing cup.
3. Pla c
e hub carrier on press-bed
and insert outer bearing cup.
4. Using a hydraulic press, inst all outer bearing cup in hub
carrier.
1. Install special handle 18G134 to tool 204-118/1
Page 229 of 2490
2
. Align special tool 204-118/1 to bearing cup.
Al
ign assembly to ram, and
operate press to fully seat
bearing cup.
5. Place hub carrier on a work bench.
6. Install outer bearing in hu
b carrier.
7. Inst
all hub in outer
bearing and carrier.
8. Inst
all inner bearing in hub carrier.
1. Install bearing spacer to hub.
2. Install a 3.47 mm (maximum thickness) shim on hub.
3. Install inner bearing in hub carrier.
9. CAUTION: Do not allow press load to be directed on to
hub studs.
Using a hydraulic press, install ABS-sensor rotor to hub.
Pl
ace block of wood on press-bed.
Page 230 of 2490

1.
Position hub carrier on block of wood.
2. Position ABS-rotor sensor to hub.
Ali g
n assembly to press-ram, and operate press to install
ABS-sensor rotor to hub.
10 . CAUTI
ON: Do not use excessive force when levering
hub.
Measure hub end-float.
Secure hub carri er in vi
ce.
Inst
al
l special tool JD15 to hub.
1. Install dial gauge JD 13A on hub carrier.
2. Using two levers, measure and record hub end-float.
R e
move special tools from hub carrier.
11
. Using h
ydraulic pr
ess, remove hub and outer bearing
assembly from carrier.
1. Position large section of special tool JD132 on press bed, with recess in tool upper most.
2. Position hub carrier on tool, ensuring parking brake cable housing locates in tool recess.
3. Position small section of special tool JD132 on hub.
Alig
n assembly to press-ram, and operate press to remove
hub from hub carrier.
12 . R
emove ABS rotor and inner bearing from hub carrier.
R
e
move ABS rotor.
R
e
move inner bearing.
13. Remove outer bearing assembly from hub.
Remove bearing shim.
Page 231 of 2490
Re
move bearin
g spacer.
Remove ou
ter bearing.
14. Pack new inner and outer bear ings with Shell Retinax 'A'
grease.
15
.
Install outer bearing and usin g special tool 205-234, fully
seat seal in hub carrier.
16
.
Using a press, install hub in carrier/bearing assembly.
17
.
Install inner bearing assembly.
1. Install bearing spacer.
2. Install bearing shim.
3. Install inner bearing.
18. Determine hub end float.
Measure an
d record end-float as a datum.
Calculating from datum, select
a sh
im that will achieve a
0.076 mm end-float.
19. Install new bearing shim.
Page 232 of 2490
1. Ins
tall selected shim.
2. Install inner bearing.
3. Using special tool 205-234, install inner bearing seal.
20. Place block of wood on hydrau lic press-bed and position hub
carrier on block.
21 . CAUTI
ON: Do not allow press load to be directed on to
hub studs.
Align ABS rotor to hub and operat e press to fully seat rotor on
hub.
22 . Install piv
ot pin sleeve in carrier bearings.
23 . Inst
all shims on pivot pin slee
ve in positions noted during
removal.
24. Position hub carrier as sembly on wishbone.
1. Ensuring shims remain posi tioned on sleeve, position
hub carrier assembly on wishbone.