Page 2353 of 2490
Bumpers - Front Bumper Isolator
Removal and Installation
Removal
Installation
1.
Remove front bumper asse mbly. Refer to 76.22.08.
2. Slacken and remove three bolts securing strut to front lower
cross-member, remove strut from vehicle and discard gasket.
1. Position strut and new gasket on cross-member and fit and
tighten securing bolts.
2. Fit bumper assembly to struts. Refer to 76.22.08.
Page 2354 of 2490
Bumpers - Rear Bumper
Removal and Installation
Removal
1. Position vehicle on 4-post lift.
2. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
3. WARNING: THE REAR BUMPER IS CLOSE TO THE
EXHAUST PIPES WHICH MAY BE HOT. CARE MUST THEREFORE BE
EXERCISED WHEN WORKING IN THIS VICINITY.
Raise vehicle to working height.
4. Disconnect sidemarker lamp ha rness multiplugs and position
clear of armatures.
5. Slacken and remove bumper to strut securing bolts.
6. With assistance, carefully slide bumper clear of guide blocks
and remove from vehicle.
7. Release retaining clips and remo ve sidemarker lamps/reflectors from bumper.
8. Remove bumper blades.
1. Slacken and remove three screws securing each blade
to bumper cover.
Page 2355 of 2490
Installation
2. Slide each blade forward to release three side tangs from cover and remove blades from bumper.
9. Drill out rivets securing beam to bumper cover.
10. Withdraw beam from bumper cover.
1. Position beam in bumper cover and secure with new fir tree
fasteners and rivets.
2. Fit and fully seat sidemarker lamp s/reflectors in bumper cover.
3. Fit chrome blades to top of cover locating tangs in slots and fit
and tighten securing screws.
4. Fit bumper assembly to vehicle. Refer to operations in this
section.
5. Fit ground cable to battery terminal and fit battery cover. Refer
to 86.15.15.
Page 2356 of 2490
Bumpers - Rear Bumper Cover
Removal and Installation
Removal
Installation
1. Position vehicle on 4-post lift.
2. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
3. WARNING: THE REAR BUMPER IS CLOSE TO THE
EXHAUST PIPES WHICH MAY BE HOT. CARE MUST THEREFORE BE
EXERCISED WHEN WORKING IN THIS VICINITY.
Raise vehicle to working height.
4. If fitted, disconnect sidemarker lamp harness multiplugs and
position clear of armatures.
5. Slacken and remove bumper to strut securing bolts.
6. With assistance, carefully slide bumper clear of guide blocks
and remove from vehicle.
1. Release retaining clips and remo ve sidemarker lamps/reflectors from bumper.
2. Remove bumper blades.
1. Slacken and remove three screws securing each blade
Page 2357 of 2490
Installation
to bumper cover.
2. Slide each blade forward to release three side tangs from cover and remove blades from bumper.
3. Drill out rivets securing cover to bumper beam.
4. Withdraw cover from bumper beam.
1. Position cover over bumper beam and secure with new fir tree
fasteners and rivets.
2. Fit and fully seat sidemarker lamp s/reflectors in bumper cover.
3. Fit chrome blades to top of cover locating tangs in slots and fit
and tighten securing screws.
4. Fit bumper assembly to vehicle. Refer to operations in this
section.
5. Fit ground cable to battery terminal and fit battery cover. Refer
to 86.15.15.
Page 2358 of 2490
Bumpers - Rear Bumper Isolator
Removal and Installation
Removal
Installation
1.
Remove rear bumper assembly. Refer to 76.22.77 and
76.22.27.
2. Remove four nuts securing stru t to rear cross-member, remove strut from vehicle and discard gasket.
1. Position strut and new gasket on cross-member and fit and
tighten securing nuts on studs.
2. Fit bumper assembly to struts. Refer to 76.22.27 and
76.22.77.
Page 2359 of 2490
Safety Belt System -
Torques
ComponentNm
Screws, front seat belt height adjuster to B/C post LH and RH24 - 26
Nut, seat belt upper anchor to height adjuster LH and RH30 - 40
Bolt, LH and RH rear seat belt lower anchor to BIW30 - 40
Bolt, centre rear seat belt lower anchor to BIW30 - 40
Bolts, rear seat belt automatic locking re tractor LH, RH and centre to squab panel30 - 40
Bolt, rear seat belt buckle LH, RH and centre to BIW30 - 40
Bolt, front seat belt buckle LH and RH to seat rail30 - 40
Bolt, front seat belt lower an chor LH and RH to seat rail30 - 40
Bolts, front seat belt automatic lock ing retractor/pretensioner to B post30 - 40
Bolts, side airbag to seat frame9 - 11
Screws, front seat belt guide to B/C post8 - 10
Screws, single point sensor to tunnel5 - 7
Screws, side impact sens ing module to 'B' post5 - 7
Page 2360 of 2490

Safety Belt System - Safety Belt System
Description and Operation
Front Seat Belts
Each front seat belt has three anchorage points, and a height adjuster installed in each 'B' post provides four shoulder strap
positions. The belts are left and right ha nded and have plastic moulding on the r unning loop and tongue. A pyrotechnic pre-
tensioning device installed at the lower mounting point in each 'B' post, removes excess slack from the seat belt in the event
of a heavy frontal impact.
Rear Seat Belts
A standard inertia reel type belt is installed at each rear seat position. Each of these belts has three anchorage points. The
lower end of each outer belt is bolted to the front lower section of the inner wheelarch, whilst the lower end of the centre
belt is bolted to the seat pan. All thr ee inertia reel assemblies are bolted to the upper section of the squab panel. Two
buckle assemblies serving the three belts, are each bolted to the seat pan. A cable mounted single buckle provides for
fastening of the RH outer belt and a twin buckle assembly mounted on two cables serves the centre and LH outer belts.
Pyrotechnic Seatbelt Pre-tensioning