Page 273 of 2490

The
Nivomat ride levelling system improves ride quality by al
lowing the use of softer road springs, while controlling the
effects on the suspension of a fully laden vehicle. The system uses special rear dampers in place of the normal units. There
are no other components in th e system. The ride levelling system is comple tely automatic, requiring no input from the
driver.
Ride levelling may be specified as an opti on on certain models; it is not available in north American markets. Ride levelling
and adaptive damping are mu tually exclusive options.
The Nivomat damper:
Su
pplements the load-carrying capacity of th
e road springs at high vehicle loads.
Uses road inputs to the
suspension to power the levelling function.
De
tects suspension height dire
ctly from road wheel travel.
Provi
des load-dependent spring rates; the ac
cumulator gas pressure increases with load.
Pr
ovides load-dependent damping; the fluid pressure increases with load.
Op
eration
F
ollowing an increase in vehicle loading,
the dampers adapt to maintain the height of the vehicle within its design range.
The system uses road inputs to the suspension to power the levelling action, and requires up to approximately two
kilometers of travel, following a change in load, to complete the process.
Normal movement of the suspension caus es a pumping action to occur within the damper, as a result of extension and
compression of the pump rod in the pump chamber. Hydraulic fluid is pumped from the pump cham ber into a high pressure
gas accumulator. The increase in gas pressure augments the force developed between th e vehicle axle and the body,
thereby providing lift.
It
em
De
scription
1Pi
ston rod
2Pum
p chamber
3High
pressure
gas accumulator
4Diaphragm
5Co
ntrol orifice
6Pump rod
7Low pressure gas ch
amber
8Low pressure oil
reservoir
Ride Levelling
Page 274 of 2490

A c
ontrol orifice in the pump rod determines the levelling height. When the damper is compressed, this orifice is covered.
When the damper extends, the control orif ice is uncovered, pressure is released to the low pressure oil reservoir and the
system ceases to rise. When the vehicle is high after unloading, the opened control or ifice allows fluid to be returned to the
low pressure oil reservoir, and the suspensi on returns to its normal unladen height.
Ad
aptive Damping
•
NOTE: Items 2 and 5 are ALWAYS located
on the passenger side of the vehicle
Adaptive damping enhances vehicle handli ng by the use of special dampers which are controlled by a dedicated control
module.
Adaptive damping may be specified as an option on certai n models. Adaptive damping and ride levelling are mutually
exclusive options. The adaptive damping system is completely automatic, requiring no input from the driver.
A d
aptive Dampers
The adaptiv
e dampers:
Are inst
alled in place of the normal dampers.
Can be identified
by the cable and connector at the top of the unit.
Have two settings; fi
rm and so
ft.
It
e
m
De
scr
iption
1Dam
p
er, front right-hand
2Accel
e
rometer, lateral
3Accel
e
rometer,
front vertical
4D
a
mper, rear right-hand
5Adaptive dampin
g control module (A
DCM)
6Accel
e
rometer, rear vertical
7D
amper, rear l
eft-hand
8Dam
p
er, front left-hand
Page 275 of 2490
R
equire no adjustment and are non-serviceable items.
Accelerometers
The three accelerometers:
Sense veh
icle body movement.
Gen
erate an analogue voltag
e (maximum +5 volts) proportional to body movement.
Pr
ovide inputs to the adapti
ve damping control module.
The two vertical acce lerometers are mounted on the bulkhead and in the trunk.
The lateral accelerometer is mounted in the ECM housing.
Ada
ptive Damping Control Module (ADCM)
The ADCM
:
Is
mounted on the fascia support bracket.
Controls the four adaptiv
e dampers in re
sponse to analogue and digital inputs.
It
em
De
scription
1Battery su
pply
2Ignition su
pply
3Ground
4Input from verti
cal accelerometer, front
5Input from verti
cal accelerometer, rear
6Input from later
al accelerometer
7F
ootbrake operation signal
8Vehi
cle speed input
9D
amper control signals
10Ou
tput to message center
11D
iagnostic connector serial link
Page 276 of 2490

Is hard-wi
red to the instrume
nt cluster message center.
Is hard
-wired to the J1962 diagnostic connector.
Op
era
tion
Th
e
system selects the soft or
firm damper setting according to the current ro ad and driving conditions, to optimise vehicle
ride and handling.
With the vehicle stationary, the dampers are in the firm setting, but will normally switch to the soft setting when the vehicle
exceeds 8 km/h (5 mile/h); all dampers are switched simultaneously.
Sudden movement of the vehicle body, in response to road inputs, is detected by the vertical accelerometers, and the ADCM
switches the dampers to the firm setting to give improved damping of the resultant oscillations.
When cornering forces are detected by th e lateral accelerometer, the ADCM switches the dampers to the firm setting to
reduce the roll rate an d improve wheel control.
After the event has passed, the dampers revert to the soft setting.
When the footbrake is applied, the ADCM re ceives a signal and calculates the rate of vehicle deceleration. If the deceleration
rate is greater than a certain threshold, the dampers are switched to the firm setting to reduce the pitch rate and improve
wheel control.
If a system failure occurs, the ADCM grounds the output line to the instrument cluster message center, which displays a
text warning SUSPENSION FAULT and illuminates the amber warning lamp. Under fault conditions the system always fails to
the firm setting, so that the vehicle will be safe to drive un der all road and driving conditions.
Connector Pin Identity Chart for EM068
Pin
Number
Ci
rcui
t
Circuit Functi
on
1System erro
r output to instrument
cluster
2Not
used
3O/
P a
ccelerometer ground
4 to
9
Not
used
10K-
li
ne to diagnostic socket
11Ignition su
pply +12V
12Not
used
13Control signal (+ve) output
to l
eft-hand rear damper
14Control signal (+ve) output
to right-hand front damp
er
15Control signal (+ve) output
to right-hand rear
damper
16
a
nd 17
No
t
used
18Ground
19No
t
used
20Lateral
accelerometer i
nput
21Front vertical ac
celerometer in
put
22Rear vertical
acce
lerometer input
23No
t
used
24R
o
ad speed input from
instrument cluster
25Power output +5V to suppl y accelerometers
26Brake peda
l input
Page 277 of 2490
27Battery su
pply +12V
28L-
line to diagnostic socket
29No
t used
30Control signal (+ve) output
to left-hand front damper
31Control signal (-v
e) output to left-hand front damper
32Control signal (-v
e) output
to left-hand rear damper
33Control signal (-v
e) output
to right-hand front damper
34Control sign
al (-ve) output to ri
ght-hand rear
damper
35No
t used
Page 278 of 2490

Vehicle Dynamic Suspension - Vehicle Dynamic Suspension
Diagn
osis and Testing
Refer to the PDU User Guide for details of diagnosing and testing the Adaptive Damping System. The PDU interrogates the
ADCM directly via the K and L lines to the J1962 diagnostic socket.
The PDU will give an indication of the integrity of each electron ic and electrical component. It will indicate, for example, that
the accelerometers are not broken, but not that they functionin g correctly when the vehicle is in motion. However, it is
exceptional for an accelero meter to function incorrectly in its dynamic mode if it is proved to be functioning when static.
Basic Checks
The accele
rometers have the following ch
aracteristics. At 0g (no movement of the body) each vertical accelerometer
outputs approximately 2.5V steady voltage; the lateral acce lerometer outputs approximately 1.5V. The voltage output due
to body movement is proportional to acceleration in the acceleration axis, up to approximately 4.5V and down to
approximately 0.5V.
Before changing any component, refer to the circuit diagrams and check the cont inuity of relevant harness circuits; in some
instances, the PDU will not different iate between a faulty component an d a damaged connection or wiring.
Check the following fuses:
En
gine compartment fuse
box, fuse F5 (10A).
Engine m
anagement fuse
box, fuse F1 (20A).
Check the following ADCM input/output lines:
Sy stem erro
r output from the ADCM
to the instrument cluster.
Vehicl
e speed output from the inst
rument cluster to the ADCM.
Foo
tbrake signal to the ADCM.
Check any relevant connections to confirm that the connection is electrically sound and that a terminal pin has not been
pushed back into the connector shell, ie. not ma king a connection to its mating pin or socket.
Page 279 of 2490
Dr
iveline System - General Information - Driveline System
Description an
d Operation
Details of the Driveline System can be found in sections 205-01 and 205-02.
Page 280 of 2490
Driveshaft -
Torques
Comp
onent
Nm
Bol
t
M12 - Jurid flexible coupling to
transmission and final drive flanges
75
-
88
Screw
-
Centre bearing to underbody
19
,5
- 26,5
Screw
-
Parking brake relay mounting bracket to underbody
19
,5
- 26,5_