Page 985 of 1954

Steering Colum n
Removal/Installatio n
SRS component s ar e locate d i n thi s area . Revie w th e
SR S componen t locations , precautions , an d procedure s
i n th e SR S (sectio n 24 ) befor e performin g repair s o r ser -
vice .
NOTE : Befor e removin g th e steerin g column , remov e
th e driver' s airba g assembl y an d cabl e ree l (se e
section 24 ).
CAUTION :
• O n vehicle s wit h VS A ('0 0 - 0 1 model s only) , d o no t
remov e th e steerin g angl e senso r fro m th e combina -
tion switch .
• Whe n removin g an d installin g th e combinatio n
switch , kee p grease , oil , dirt , an d foreig n object s ou t
o f th e steerin g angl e sensor .
1 . Remov e th e steerin g whee l (se e pag e 17-18 ).
2 . Remov e th e driver' s sid e dashboar d lowe r cove r an d
kne e bolste r (se e sectio n 20 ). 3
. Remov e th e colum n covers .
4 . Remov e th e combinatio n switc h assembl y fro m th e
steerin g colum n shaf t b y disconnectin g th e connec -
tor s an d removin g th e screws .
5 . Disconnec t th e ignitio n switc h connectors , th e
tilt/extend-retrac t moto r connector s an d th e senso r
connectors .
6 . Remov e th e steerin g join t cover .
7 . Disconnec t th e steerin g joint , an d remov e it fro m th e
colum n shaft .
8 . Remov e th e steerin g colum n b y removin g th e attach -
in g nut s an d bolt .
9 . Installatio n i s th e revers e o f th e remova l procedure .
CAUTION : Alternatel y tighte n th e uppe r attachin g
nut s an d lowe r attachin g bolt s in severa l steps .
Tighte n th e uppe r attachin g nut s t o th e specifie d
torqu e to last .
ProCarManuals.com
Page 986 of 1954

NOTE:
• Mak e sur e th e steerin g join t i s connecte d a s follows :
a. Inser t th e uppe r en d o f th e steerin g join t ont o th e
steerin g shaf t (lin e u p th e bol t hol e wit h th e fla t o n
th e shaft) , an d loosel y instal l th e uppe r join t bolt ,
b . Sli p th e lowe r en d o f th e steerin g join t ont o th e
pinio n shaf t (lin e u p th e bol t hol e wit h th e groov e
aroun d th e shaft) , an d loosel y instal l th e lowe r
joint bolt . B e sur e tha t th e lowe r join t bol t i s
securel y i n th e groov e in th e pinio n shaft ,
c . Pul l o n th e steerin g join t t o mak e sur e tha t th e steer -
in g join t i s full y seated . The n tighte n th e join t bolts .
• B e sur e th e wire s ar e no t caugh t o r pinche d b y an y
part s whe n installin g th e column .
• Mak e sur e th e wir e harnes s i s route d an d fastene d
properly .
• Mak e sur e th e connector s ar e properl y connected .
• '0 0 - 0 1 Models : Afte r installin g th e steerin g column ,
perfor m th e steerin g angl e senso r neutra l positio n
memorizin g (se e pag e 19-268 ).
STEERIN G JOIN T BOLT S22 N- m (2. 2 kgf-m , 1 6 Ibf-ft )STEERIN G JOIN T
UPPE R JOIN T BOL TBolt mus t lin e u pwit h fla t o n shaft .
Flat portion .
Groove.
STEERING
SHAF T
STEERIN G JOIN T
LOWE R JOIN T BOL TBolt mus t lin e u p wit hgroov e aroun d o n shaft .
PINIONSHAF T
ProCarManuals.com
Page 987 of 1954
Inspection
• Fo r tilt/extend-retrac t motor s an d sensor s inspection ,
refe r t o th e Drivin g Positio n Memor y Syste m (DPMS )
i n th e sectio n 23 .
• Chec k th e steerin g colum n bai l bearin g an d th e steerin g
join t bearing s fo r pla y an d prope r movement . I f ther e is
nois y o r i f ther e is excessiv e play , replac e th e steerin g
colum n a s a n assembly .
• Chec k th e retainin g collar s fo r damage . I f the y ar e dam -
aged , replac e th e retainin g collars .
• Chec k th e absorbin g plates , absorbin g plat e guide s
an d slidin g capsule s fo r distortio n an d breakage .
Replac e th e steerin g colum n a s a n assembl y i f the y
are distorte d o r broken .
ABSORBIN G PLATE S
COLUMN BAL L BEARIN G
ABSORBIN G PLAT E GUIDE S
STEERIN G JOIN TBEARING S
PLASTICINJECTION S
IGNITION SWITC HSee sectio n 23 .
SLIDIN G CAPSUL EThis par t i s attache dto th e colum n bracke twith th e plasti c injections .
RETAININ G COLLAR S
ProCarManuals.com
Page 988 of 1954

Steering Loc k Replacemen t
1. Remov e th e steerin g colum n (se e pag e 17-20 ).
2 . Fil e a notc h int o th e shea r bol t head .
Steerin g Colum n
7. Inser t th e ignitio n ke y int o th e ne w steerin g loc k
body , an d tur n it t o "AC C (I) " position .
8 . Pus h th e loc k pi n down , an d inser t th e steerin g loc k
bod y int o th e steerin g colum n unti l i t click s int o place .
9 . Loosel y instal l th e ne w shea r bolt .
10 . Mak e sur e th e steerin g whee l loc k operate s smoothly ,
an d tha t th e ignitio n ke y turn s freely .
11 . Tighte n th e shea r bol t unti l th e he x hea d twist s off .
3 . Se t th e ti p o f a chise l i n th e notch , an d loose n th e
bol t b y tappin g o n th e chisel .
4 . Remov e th e shea r bol t fro m th e switc h body .
5 . Inser t th e ignitio n ke y an d tur n i t t o "AC C (I) " posi -
tion.
6. Pus h th e loc k pi n down , an d pul l ou t th e steerin g
loc k bod y fro m th e steerin g column .
IGNITION SWITC H(see sectio n 23 )
ProCarManuals.com
Page 989 of 1954

Power Steering Hoses, Lines
Fluid Leakage Inspection
HOSES and LINES
• Inspect hoses for damage, leaks, interference and
twisting.
• Inspect fluid lines for damage, rusting and leakage.
• Inspect for leaks at hose and line joints and connec-
tions.
Replacement
NOTE: CAUTION: Check all clamps for deterioration or defor-
• Connect each hose to the corresponding line securely mation, replace with the clamps new ones of necessary.
until it contacts the stop on the line. Install the clamp
or adjustable clamp at the specified distance from the
hose end as shown.
• Add the recommended power steering fluid to the
specified level on the reservoir and check for leaks.
ADJUSTABLE HOSE CLAMP: (a) HOSE CLAMP: (b)
• Position the adjustable hose clamps at the points indi- • Position hose clamps at the points indicated by (b) in
cated by (a) in the drawing above. the drawing above.
• Slide the hose over the line until it contacts the stop. • Slide the hose over the line until it contacts the stop.ProCarManuals.com
Page 990 of 1954

Power Steerin g Pum p
Removal/Installatio n
NOTE: Befor e disconnectin g th e hose s fro m th e pump ,
plac e a suitabl e containe r unde r th e vehicle .
1 . Remov e th e ai r cleane r (ACL ) an d intak e ai r duct .
2 . Remov e th e bel t b y loosenin g th e pum p mountin g
bolt , nu t an d adjustin g bolt . 5
. Connec t th e inle t an d outle t hoses . Tighte n th e pum p
fitting s securely .
6 . Loosel y instal l th e pum p i n th e pum p bracke t wit h
mountin g bolt , nu t an d adjustin g bolt .
7. Instal l th e pum p bel t
CAUTION :
• Mak e sur e tha t th e powe r steerin g bel t i s prop -
erl y positione d o n th e pulleys .
• D o no t ge t powe r steerin g flui d o r greas e o n th e
powe r steerin g bel t o r pulle y faces . Clea n of f an y
flui d o r greas e befor e installation .
8 . Adjus t th e pum p bel t (se e pag e 17-15 ).
9 . Instal l th e ai r cleane r (ACL ) an d intak e ai r duct .
10 . Fil l th e reservoi r t o th e uppe r leve l lin e (se e pag e
17-16 ).
3 . Disconnec t th e inle t an d outle t hose s fro m th e pump ,
an d plu g th e hoses .
NOTE : Tak e car e no t t o spil l th e flui d o n th e bod y
o r parts . Wip e of f an y spille d flui d a t one .
4 . Remov e th e pum p mountin g bolt , nu t an d adjustin g
bolt , the n remov e th e pump .
NOTE:
• D o no t tur n th e steerin g whee l wit h th e pum p
removed .
• Wra p th e openin g o f th e pum p wit h a piec e o f
tap e to preven t foreig n materia l fro m enterin g th e
pump .
ProCarManuals.com
Page 991 of 1954
Disassembly
CAUTION: Th e powe r steerin g component s ar e mad e o f aluminum . Avoi d damagin g th e component s durin g assembly .
NOTE:
• Clea n th e disassemble d part s wit h a solvent , an d dr y the m wit h compresse d air . D o no t di p th e rubbe r part s i n a sol -
vent .
• Alway s replac e th e O-ring s an d rubbe r seal s wit h ne w one s befor e assembly .
• Appl y recommende d powe r steerin g flui d t o th e part s indicate d i n th e assembly procedures .
• D o no t allo w dust , dirt , o r othe r foreig n material s t o ente r th e powe r steerin g system .
• Replac e th e pum p a s a n assembl y i f th e part s indicate d wit h asteris k (* ) ar e wor n o r damaged .
BALL BEARIN GInspection an d Replacement ,
se e pag e 17-2 7
*FLO W CONTRO L VALV E
Inspectio n an d Overhaul ,
se e pag e 17-2 6
ProCarManuals.com
Page 992 of 1954
3. Loose n th e flo w contro l valv e ca p wit h a he x wrenc h
an d remov e it .
4 . Remov e th e O-ring , flo w contro l valv e an d spring .
5 . Remov e th e inle t join t an d O-ring .
6 . Remov e th e pum p cove r an d pum p cove r seal .
7 . Remov e th e oute r sid e plate , pum p ca m ring , pum p
rotor , pum p vanes , sid e plat e an d O-rings .
8 . Remov e th e sna p ring , the n remov e th e pum p driv e
shaf t b y tappin g th e shaf t en d wit h th e plasti c ham -
mer.
9. Remov e th e pum p sea l space r an d pum p seal .
Disassembl y (cont'd )
1. Drai n th e flui d fro m th e pump .
2 . Hol d th e steerin g pum p i n a vis e wit h sof t jaws ,
hol d th e pulle y wit h th e specia l tool , an d remov e
th e pulle y nu t an d pulley .
CAUTION : B e carefu l no t t o damag e th e pum p hous -
in g wit h th e jaw s o f th e vise .
UNIVERSA L HOLDE R07725-003000 0
Power Steerin g Pum p
ProCarManuals.com