Page 377 of 1954

Engine Installation :
Instal l th e engin e in th e revers e orde r o f removal .
Reinstal l th e moun t bolts/nut s i n th e followin g sequence .
Failur e t o follo w thes e procedure s ma y caus e excessiv e
nois e an d vibration , an d reduc e bushin g life .
CAUTION : Tak e car e no t t o damag e th e rea r bea m whe n
installin g th e engine/transmissio n assembly .
REAR BEA M
Instal l th e engin e s o tha t
th e rea r bea m doe s no t
hi t th e transmission .
1. Instal l th e transmissio n moun t bracket , the n tighte n
th e mountin g bolts .
TRANSMISSIO N
MOUN T BRACKE T
TRANSMISSIO NMOUNT
2. Instal l th e transmissio n mount . D o no t tighte n th e
bolt .
3. Tighte n th e nu t o n th e righ t engin e moun t bracket ,
the n instal l th e vacuu m hose .
12 x 1.2 5 mm64 N- m (6. 5 kgf-m ,
4 7 Ibf-ft )
VACUU M
HOSE
4. Tighte n th e nu t o n th e lef t engin e moun t bracket ,
the n instal l th e vacuu m hose .
12 x 1.2 5 mm64 N- m (6. 5 kgf-m ,
4 7 Ibf-ft )
VACUU M
HOSE
10 x 1.2 5 mm38 N- m (3. 9 kgf-m ,
2 8 Ibf-ft )
ProCarManuals.com
Page 378 of 1954

Engine Removal/Installatio n
Installation (cont'd )
5. Instal l th e transmissio n beam , the n tighte n th e bolt s
in th e numbere d sequenc e show n ( ) .
12 x 1.2 5 mm54 N- m (5. 5 kgf-m ,40 Ibf-ft )10 x 1.2 5 mm38 N- m (3. 9 kgf-m ,28 Ibf-ft )
10 x 1.2 5 mm38 N- m (3. 9 kgf-m ,28 Ibf-ft )
6. Tighte n th e lef t fron t moun t mountin g bolt .
12 x 1.2 5 mm74 N- m (7. 5 kgf-m ,52 Ibf-ft )
7. Tighte n th e righ t fron t moun t mountin g bolt .
12 x 1.2 5 mm74 N- m (7. 5 kgf-m ,52 Ibf-ft )
8. D o th e followin g check s an d adjustments :
Chec k tha t th e se t ring s o n th e end s o f th e drive -
shaf t an d intermediat e shaf t clic k int o place .
CAUTION : Us e ne w se t rings .
Adjus t th e shif t cabl e (se e sectio n 14 ).
Adjus t th e throttl e cabl e (se e sectio n 11 ).
Adjus t th e cruis e contro l cabl e (se e sectio n 4 ).
Refil l th e engin e wit h engin e oi l (se e pag e 8-4 ).
Refil l th e transmissio n wit h AT F (se e sectio n 14 ).
Refil l th e differentia l wit h differentia l oi l (se e
sectio n 15 ).
Refil l th e radiato r wit h engin e coolan t (se e pag e
10-5).
Blee d ai r fro m th e coolin g syste m a t th e blee d
bolt wit h th e heate r valv e ope n (se e pag e 10-5 ).
Clea n th e batter y post s an d cabl e terminal s wit h
sandpaper , assembl e them , the n appl y greas e to
preven t corrosion .
Inspec t fo r fue l leakag e (se e sectio n 11 ).
— Afte r assemblin g al l fue l lin e parts , tur n o n
th e ignitio n switc h (d o no t operat e th e starter )
s o tha t th e fue l pum p operate s fo r approxi -
matel y 2 second s an d pressurize s th e fue l
line .
— Repea t thi s operatio n 2 or 3 times , the n chec k
for fue l leakag e a t an y poin t i n th e fue l line .
Ente r th e anti-thef t cod e fo r th e radio , the n ente r
th e customer' s radi o statio n presets .
ProCarManuals.com
Page 379 of 1954
Mount and Bracket Bolts/Nuts Torque Value Specifications:
10 x 1.25 mm bolts/nuts: 38 N-m (3.9 kgf-m, 28 Ibf-ft)
RIGHT ENGINE MOUNT
LEFT ENGINE MOUNT
RIGHT FRONT MOUNT
LEFT FRONT MOUNTProCarManuals.com
Page 380 of 1954
Engine Moun t Contro l Syste m
Componen t Locatio n Inde x
ENGIN E MOUN T CONTRO LSOLENOI D VALV E
Troubleshooting , pag e 5-2 0 POWERTRAI
N CONTRO L
MODUL E (PCM )
Troubleshooting , pag e 5-2 0
ENGIN E MOUN TDIAPHRAG M ACTUATO R
Test , pag e 5-2 2
ProCarManuals.com
Page 381 of 1954

Engine Moun t Contro l Syste m
Troubleshootin g Flowchar t
NOTE:
Check th e vacuu m hose s an d line s fo r damag e an d prope r connections .
Refe r t o th e Troubleshootin g Procedure s (se e sectio n 11 ).
Th e engin e vibrate s excessivel y
whe n idling .
Chec k Idl e Speed :
War m u p engin e t o norma l oper -
ating temperatur e (th e coolin gfan come s o n 2 times) .
I s th e idl e spee d les s tha n
70 0 rpm ? Adjus
t th e idl e spee d (se e
sectio n 11 ).
Chec k th e Engin e Moun t Contro l
System:1. Full y depres s th e brak e pedal .
2 . Wit h th e transmissio n i n gear ,
hav e a n assistan t disconnec t
and reconnec t th e IMRC /engine moun t contro l solenoi d
valv e assembl y 6 P connector .
I s ther e a noticeabl e chang e in
idl e smoothnes s whe n th e
IMRC/engin e moun t contro lsolenoi d valv e assembl y 6 P con -
necto r i s disconnected ? Reconnec
t th e IMRC/engin e
moun t contro l solenoi d valv e
assembl y 6 P connector . Th e
engin e moun t contro l syste m isOK .
IMRC/ENGIN E MOUN T
CONTRO L SOLENOI D
VALV E ASSEMBL Y 6P
CONNECTO R
Test th e Engin e Moun t Contro l
Solenoi d Valv e Wire :
1. Shif t t o o r position .
2 . Disconnec t th e IMRC/engin e
moun t contro l solenoi d valv e
assembl y 6 P connector .
3 . Measur e voltag e betwee n th e
No. 3 termina l an d bod y
ground .
Is ther e batter y voltage ? Repai
r ope n i n BLK/YE L wir e
betwee n th e IMRC/engin e
moun t contro l solenoi d valv e
assembl y 6 P connecto r an d PC M
fuse (2 0 A) .
Wir e sid e o f femal e
terminal s
Tes t th e Engin e Moun t Contro l
Solenoi d Valv e Wire :
Measur e voltag e betwee n th e
No . 3 an d No . 6 terminals .
I s ther e batter y voltage ?
NO
(T o pag e 5-21 ) —
Repai r ope n i n L T GR N wir e
betwee n PC M (A17 ) an d th e
IMRC/engin e moun t contro l
solenoi d valv e assembl y 6 P
connector .— If th e wir e i s OK , substitut e a
known-goo d PC M an d recheck .
ProCarManuals.com
Page 382 of 1954

(From pag e 5-20 ) IMRC/ENGIN
E MOUN T
CONTRO L SOLENOI D
VALV E ASSEMBL Y 6PCONNECTO R
Test th e Engin e Moun t Contro l
Solenoi d Valv e Wire :
1 . Rais e th e engin e spee d abov e
1,000 rpm .2. Measur e voltag e betwee n th e
No . 3 an d No . 6 terminals .
I s ther e batter y voltage ? Repai
r shor t t o bod y groun d in
L T GR N wir e betwee n PC M
(A17 ) an d th e IMRC/engin e
moun t contro l solenoi d valv e
assembl y 6 P connector .If th e wir e i s OK , substitut e a
known-goo d PC M an d recheck . Wir
e sid e o f femal e
terminal s
ENGIN E MOUN TCONTRO L SOLENOI DVALVE
Test th e Engin e Moun t an d Vac -uum Hose :Disconnec t th e uppe r vacuu m
hos e fro m th e engin e moun t con -
tro l solenoi d valve , an d connec t a
vacuu m pump/gaug e t o th e hose .
Appl y vacuu m fo r 2 0 seconds .
Doe s th e engin e moun t hol d
vacuum ?
— Inspec t th e vacuu m hose .
— Replac e th e lef t and/o r righ t
engin e mount . VACUU
M PUMP /
GAUGE , 0-3 0 in.Hg .
A973 X-04 1-XXXX X UPPE
R VACUU M
HOSE
Test th e Engin e Mount :
Releas e th e vacuum , the n appl y
vacuu m again . ENGIN
E MOUN T
CONTRO L SOLENOI D
VALVE
Is ther e a noticeabl e chang e in
idl e smoothnes s wit h an d
withou t vacuu m applied ? Replac
e th e lef t and/o r righ t
engin e mount .
Tes t th e Engin e Moun t Contro l
Solenoi d Valve :
Disconnec t th e lowe r vacuu m
hos e fro m th e engin e moun t con -
tro l solenoi d valve , an d connec t a
vacuu m gaug e t o th e hose .
I s ther e manifol d vacuum ?
Repair a s needed . VACUU
M PUMP /
GAUGE , 0-3 0 in.Hg .
A973 X-04 1-XXXX X LOWE
R VACUU M
HOSE
Replac e th e engin e moun t contro lsolenoi d valve .
ProCarManuals.com
Page 383 of 1954
Engine Moun t Contro l Syste m
Diaphrag m Actuato r Tes t
1. Disconnec t th e vacuu m hoses , the n remov e th e lef t
and righ t engin e mount s (se e pag e 5-17 ).
2 . Remov e th e actuato r cover .
6 x 1. 0 m m13 N- m (1. 3 kgf-m ,
9. 4 Ibf-ft ) ACTUATO
RCOVER
3. Clea n an d oi l th e diaphrag m actuato r rod .
4 . Wit h a vacuu m pump/gauge , appl y vacuu m o f abou t
30. 7 kP a (23 0 m m Hg , 9. 1 in.Hg) , an d chec k tha t th e
actuato r ro d move s smoothly .
Replac e th e engin e moun t i f th e actuato r ro d doe s
no t operate .
DIAPHRAG M
ACTUATO R
VACUUM PUMP/GAUGE ,0-30 in.Hg .A973X-041-XXXX X
ENGINEMOUN T
ProCarManuals.com
Page 384 of 1954
Special Tool s
Ref. No.Too l Numbe r DescriptionQtyPag e Referenc e
Valve Guid e Reamer , 5. 5 m m
Socket , 1 9 m m
Holde r Handl e
Holde r Attachment , 5 0 mm , Offse t
Valv e Guid e Driver , 5. 5 m m
Valv e Sprin g Compresso r Attachmen t6-34
6-3
6-3
6-3
6-3 3, 6- 34
6-29 , 6- 35
07HAH-PJ7010 B
07JAA-001020 A
07JAB-001020 A
07MA B - PY3010 A
07742-001010 0
07757-PJ1010 A
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