Page 1073 of 1954
7. Remove the brake shoe by disconnecting the park-
ing brake cable from the parking brake lever.
PARKING BRAKE LEVER
PARKING BRAKE CABLE
8. Remove the wave washer, parking brake lever, and
pivot pin from the parking brake shoe by removing
the U-clip.
PARKING BRAKE SHOE
PIVOT PIN
PARKING BRAKE LEVER
U-CLIP WAVE WASHER
Replace.
9. Apply Molykote 44 MA grease to the sliding surface
of the pivot pin, and insert the pin into the parking
brake shoe.
10. Install the parking brake lever and wave washer on
the pivot pin, and secure them with a new U-clip.
NOTE: Pinch the new U-clip securely to prevent the
pivot pin from coming out of the parking brake shoe.
: Apply Molykote 44 MA grease
to sliding surface.
PARKING BRAKE SHOE
PIVOT PIN
PARKING BRAKE LEVER
WAVE WASHER
U-CLIP
Replace.
11. Connect the parking brake cable to the parking brake
lever.
PARKING BRAKE LEVER
PARKING BRAKE CABLEProCarManuals.com
Page 1074 of 1954

Parking Brake
Parking Brake Shoes Replacement (cont'd)
12. Apply Molykote 44 MA grease on each sliding sur-
face.
CAUTION: Contaminated brake linings or drums
reduce stopping ability. Keep grease or oil off the
brake linings. Wipe any excess grease off the parts.
PIVOT PIN
BACKING PLATE
Greasing symbols:
Brake shoe ends
Opposite the edge of the shoe
Sliding surface
13. Clean the threaded portions of clevises A and B.
Coat the threads of the clevises with Molykote 44 MA
grease. To shorten the clevises, turn the adjuster bolt.
LOWER RETURN SPRING
ADJUSTER ASSEMBLY
14. Install the adjuster assembly, and the lower return
spring on the parking brake shoes.
15. Connect the rod spring to the connecting rod and
parking brake shoe as shown.
NOTE: Hook the rod spring to the connecting rod
with the spring end pointing downward.
ROD SPRING
SPRING END
CONNECTING ROD
16. Install the tension pins and retainer springs.
TENSION PINS
RETAINER SPRING
Install securely on
tension pin.
CLEVIS B
CLEVIS A
Apply Molykote 44 MA grease
to sliding surface.ProCarManuals.com
Page 1075 of 1954
17. Instal l th e uppe r retur n springs .
18 . Instal l th e brak e disc/dru m an d rea r brak e calipe r
(se e sectio n 18 ).
19 . Adjus t th e parkin g brak e (se e pag e 19-6 ).
ProCarManuals.com
Page 1076 of 1954
Lining Surfac e Break-i n
CAUTION :
• Perfor m th e linin g surfac e break-i n whe n replacin g
th e shoe s wit h ne w lining s and/o r ne w disc s (drums) .
• Chec k th e numbe r o f parkin g brak e peda l clicks .
Adjus t th e peda l befor e breaking-i n th e linin g surfac e
(se e pag e 19-6 ).
D o thi s operatio n in a saf e area .
1 . Par k th e vehicl e o n a firm , leve l surface .
2 . Kee p th e parkin g brak e releas e leve r pulle d up .
3 . Pres s th e parkin g brak e peda l wit h 29 4 N (3 0 kgf , 6 6
Ibf ) o f pressur e whil e yo u driv e th e vehicl e a t abou t
3 1 mp h (5 0 km/h ) fo r 40 0 m (1/ 4 mile) .
4 . Par k th e vehicl e fo r 5-1 0 minute s t o allo w th e drum s
t o cool . Repea t ste p 3 .
5 . Chec k th e parkin g brak e peda l adjustmen t (se e pag e
19-6).
ProCarManuals.com
Page 1077 of 1954

Brake Hoses/Lines
Inspection/Torque Specifications
1. Inspect the brake hoses for damage, deterioration, leaks, interference, and twisting.
2. Check the brake lines for damage, rusting, and leakage. Also check for bent brake lines.
3. Check for leaks at hose and line joints and connections, and retighten if necessary.
4. Check the master cylinder and ABS modulator unit ('00 - 01 models, VSA modulator unit and pump) for damage and
leakage.
CAUTION: Replace the brake hose clip whenever the brake hose is serviced.
'00 - 01 models (VSA):
BRAKE LINE-to-MODULATOR UNIT
15 N-m (1.5 kgf-m, 11 Ibf-ft)
MASTER CYLINDER-to-BRAKE LINE
15 N-m (1.5 kgf-m, 11 Ibf-ft)
BRAKE LINE-to-PUMP
15 N-m (1.5 kgf-m, 11 Ibf-ft)
BRAKE LINE-to-BRAKE HOSE
15 N-m (1.5 kgf-m, 11 Ibf-ft)
MASTER CYLINDER-to-BRAKE LINE
15 N-m (1.5 kgf-m, 11 Ibf-ft)
'96 - 99 models:
BRAKE LINE-to-MODULATOR UNIT
15 N-m (1.5 kgf-m, 11 Ibf-ft)
BRAKE HOSE-to-CALIPER
(BANJO BOLT)
34 N-m (3.5 kgf-m, 25 Ibf-ft)
BLEED SCREW
9 N-m (0.9 kgf-m, 6.5 Ibf-ft)
BRAKE HOSE-to-CALIPER
(BANJO BOLT)
34 N-m (3.5 kgf-m, 25 Ibf-ft)
BLEED SCREW
9 N-m (0.9 kgf-m, 6.5 Ibf-ft)
BRAKE LINE-to-BRAKE HOSE
15 N-m (1.5 kgf-m, 11 Ibf-ft)
PROPORTIONING CONTROL VALVE-to-
BRAKE LINE
15 N-m (1.5 kgf-m, 11 Ibf-ft)ProCarManuals.com
Page 1078 of 1954

Hose Replacemen t
CAUTION:
Befor e reassembling , chec k tha t al l part s ar e fre e o f
dus t an d othe r foreig n particles .
Replace part s wit h ne w one s wheneve r specifie d t o
do so .
Do no t spil l brak e flui d o n th e vehicle ; i t ma y damag e
th e paint ; i f brak e flui d doe s contac t th e paint , was h
it of f immediatel y wit h water .
1. Replac e th e brak e hos e if th e hos e is twisted , cracked ,
o r i f i t leaks .
2 . Disconnec t th e brak e hos e fro m th e brak e lin e usin g
a 1 0 m m flar e nu t wrench .
BRAKE LIN EFLAR E NU TWRENC H
BRAKE HOS E
3. Remov e an d discar d th e brak e hos e cli p fro m th e
brak e hose .
BRAK E HOS E CU PReplace .
BRAKE HOS E MOUNTIN G
BOL T (8 mm )
BRAK E HOS EMOUNTIN G BOL TBRAK E HOS E
BANJ O BOL T
4. Remov e th e banj o bolt , an d disconnec t th e brak e
hos e fro m th e caliper . 5
. Instal l th e brak e hos e o n th e knuckl e an d dampe r
first, the n connec t th e brak e hos e to th e calipe r wit h
the banj o bol t an d ne w sealin g washers .
BRAKE HOS E MOUNTIN GBOLT9.8 N- m (1. 0 kgf-m , 7 Ibf-ft )
BRAK E HOS E
BRAK E HOS E MOUNTIN GBOLT ( 8 mm )22 N- m(2.2 kgf-m , 1 6 Ibf-ft )
BANJ O BOL T
34 N- m(3.5 kgf-m , 2 5 Ibf-ft )
SEALIN G WASHER S
Replace.
6. Instal l a ne w brak e hos e cli p o n th e brak e hose .
15 N- m(1.5 kgf-m , 1 1 Ibf-ft )
BRAK E HOS E CLI PReplace .
7. Connec t th e brak e lin e t o th e brak e hose .
8 . Afte r installin g th e brak e hose , blee d th e brak e sys -
te m (se e pag e 19-8 ).
9 . D o th e followin g checks :
Check th e brak e hos e an d lin e join t fo r leaks , an d
tighte n if necessary .
Check th e brak e hose s fo r interferenc e an d twist -
ing.
ProCarManuals.com
Page 1079 of 1954

Parking Brak e Cabl e
Inspectio n an d Replacemen t
CAUTION: Th e parkin g brak e cable s mus t no t b e ben t o r distorted . Thi s wil l lea d t o stif f operatio n an d prematur e cabl e
failure .
PARKIN G BRAK E RELEAS E LEVE R
Chec k fo r smoot h operation .
9.8 N- m(1.0 kgf-m , 7. 2 Ibf-ft ) PARKIN
G BRAK E CABL E
PARKIN G BRAK E PEDA L
Chec k fo r smoot h operation .
4. Remov e th e parkin g brak e shoe s (se e pag e 19-24 ).
5 . Remov e th e parkin g brak e cabl e fro m th e backin g
plat e usin g a 1 2 m m offse t wrenc h a s shown .
6 . Instal l th e cabl e in th e revers e o f removal .
BACKING PLAT E
12mmOFFSE T WRENC H
PARKING BRAK E CABL E
PARKIN G BRAK E CABL E
Check fo r binding .
ADJUSTIN G NU T
PARKIN G BRAK E CABL ECheck fo r binding .
EQUALIZE R
1. Disconnec t th e parkin g brak e switc h connector .
2 . Releas e th e parkin g brak e pedal , an d disconnec t th e
parkin g brak e cabl e fro m th e pedal .
3 . Remov e th e parkin g brak e peda l assembly .
PARKING BRAK E SWITC HInspection , se e pag e 19-9 .
PARKIN G BRAK EPEDAL ASSEMBL Y22 N- m(2.2 kgf-m , 1 6 Ibf-ft )
ProCarManuals.com
Page 1080 of 1954
Special Tool s
Ref. No.Too l Numbe r
DescriptionQtyPag e Referenc e
07HAJ-SG0010Ao r
07HA J - SG0010 B
07PAZ-001010 0ALB Checke r
SCS Servic e Connecto r
19-95
19-4 0
ProCarManuals.com