Page 497 of 1954
Fan Control s
Componen t Locatio n Inde x
RADIATO R FA N RELA Y
Wir e colors : BLK/YEL , YEL ,
L T GRN/BL K an d BL U FA
N CONTRO L
MODUL E
CONDENSE R FA N RELA Y
Wir e colors : BLK/YEL ,
WHT , BL U an d BLU/OR N
RADIATO R FA N
MAI N RELA Y
Wir e colors : BLK/YEL , RED ,
L T GRN/BLK , BL K an d BL U
RADIATO R FA N
RADIATOR FA N
CONTRO L SENSO R
Testing , pag e 10-1 4
ProCarManuals.com
Page 498 of 1954
Fan Controls
Troubleshooting
NOTE: The numbers in the table show the troubleshooting sequence.
G301
G302
G301
G302
G402
G402
Fan Control Module Terminals
FAN CONTROL
MODULE
Terminal Wire
Connects to
1
2
3
4
5
6
7
8
9
10
11
12
GRN/RED
BLK
RED/WHT
LT GRN/BLK
GRN/BLK
BLK/YEL
PNK
BLU/ORN
BLU/GRN
A/C pressure switch
Not used
Ground
A/C pressure switch
Radiator fan relay (Coil )
Radiator fan control sensor
IG2 (Main power supply)
PCM
Not used
Condenser fan relay (Coil )
Not used
Radiator fan control sensor
PCMProCarManuals.com
Page 499 of 1954

Fan Moto r Testin g
1. Disconnec t th e 2 P connector .
RADIATOR FA N MOTO R
TERMINA L SID E O F
MAL E TERMINAL S
2. Tes t th e moto r b y connectin g batter y powe r t o th e
No . 2 termina l an d groun d t o th e No . 1 terminal .
3 . I f th e moto r fail s t o ru n o r doe s no t ru n smoothly ,
replac e it .
Radiato r Fa n Contro l Senso r
Testin g
Removin g th e radiato r fa n contro l senso r
whil e th e engin e i s ho t ca n caus e th e coolan t t o spra y
out , seriousl y scaldin g you . Alway s le t th e engin e an d
radiato r coo l dow n befor e removin g th e radiato r fa n
contro l sensor .
NOTE : Blee d ai r fro m th e coolin g syste m afte r installin g
th e radiato r fa n contro l senso r (se e pag e 10-5 ).
1 . Remov e th e radiato r fa n contro l senso r fro m th e
radiato r (se e pag e 10-2 ).
2 . Suspen d th e radiato r fa n contro l senso r i n a con -
taine r o f wate r a s shown .
THERMOMETE R RADIATO
R FA N
CONTRO L SENSO R
WATER
3. Hea t th e water , an d chec k th e temperatur e wit h a
thermometer .
CAUTION : D o no t le t th e thermomete r touc h th e
botto m o f th e ho t container .
4 . Measur e th e resistanc e betwee n th e A an d B termi -
nal s accordin g t o th e table .
Temperatur e
Resistance ( K ) 183°
F (84°C )
1.047-1.25 4
194°F (90°C )
0.872-1.02 4
5 . I f yo u don' t ge t th e abov e readings , replac e th e
radiato r fa n contro l sensor .
NOTE : Clea n th e senso r afte r testing .
ProCarManuals.com
Page 500 of 1954

Engine Coolan t Temperatur e (ECT ) Gaug e
Gauge Testin g
1. Chec k th e No . 2 0 (2 0 A ) fus e in th e under-das h fuse /
rela y bo x befor e testing .
2 . Remov e th e engin e cove r (se e pag e 5-3 ).
3 . Mak e sur e th e ignitio n switc h i s OFF , the n discon -
nec t th e YEL/GR N wir e fro m th e EC T sendin g unit ,
and groun d it wit h a jumpe r wire .
ECT SENDIN GUNIT
YEL/GR NWIRE
4. Tur n th e ignitio n switc h O N (II) . Chec k tha t th e
pointe r o f th e EC T gaug e start s movin g towar d th e
"H " mark .
CAUTION : Tur n th e ignitio n switc h OF F befor e th e
pointe r reache s "H " o n th e gaug e dial . Failur e to d o
s o ma y damag e th e gauge .
If th e pointe r o f th e gaug e doe s no t mov e a t all ,
chec k fo r a n ope n in th e YEL/GR N wire .
I f th e wire s ar e OK , replac e th e EC T gauge .
I f th e EC T gaug e works , tes t th e EC T sendin g
unit.
ECT Sendin g Uni t Testin g
1. Remov e th e engin e cove r (se e pag e 5-3 ).
2 . Disconnec t th e YEL/GR N wir e fro m th e EC T sendin g
unit.
YEL/GR N WIR E(Covere d wit hinsulation )POSITIVETERMINA L
ECT SENDIN GUNIT
3. Usin g a n ohmmeter , measur e th e chang e i n resis -
tanc e betwee n th e positiv e termina l an d th e engin e
(ground ) wit h th e engin e col d an d wit h th e engin e
a t operatin g temperature .
Temperature
Resistance ( )
122°F(50°C )
226
239°F(115°C )
26.4
4. I f th e obtaine d reading s ar e substantiall y differen t
fro m th e specification s above , inspec t th e coolan t
leve l an d th e coolin g system . I f th e coolin g syste m
i s OK , replac e th e sendin g unit .
ProCarManuals.com
Page 501 of 1954
Special Tool s
Ref. No .Too l Numbe r DescriptionQtyPag e Referenc e
A973X-04 1 -XXXXXVacuum Pump/Gauge , 0-30 in.H g
07JAZ-001000 B
07PAZ-001010 0
07SAZ-001000 A
07406 - 004000 A Vacuum/Pressur
e Gauge ,
0-4 in.H g
SC S Servic e Connecto r
Backprob e Se t
Fue l Pressur e Gaug e
11-137 , 11-139 , 11-155 ,
11-158 , 11-159 , 11-162 ,
11-163, 11-168 , 11-169 ,
11-182 , 11-184 , 11-185 ,
11-187, 11-189 , 11-190 ,
11-193, 11-194 , 11-195 ,
11-197 , 11-198 , 11-199 ,
11-200, 11-203 , 11-204 ,
11-205
11-205
11-40
11-45
11-132, 11-135
For additional 2004 information, refer to page 11-2c.
ProCarManuals.com
Page 502 of 1954

Component Location s
Index
'96 - 9 9 models :
MANIFOL D ABSOLUT E
PRESSUR E (MAP )
SENSO R
EXHAUS T GA S RECIRCULATIO N (EGR )
VALV E an d LIF T SENSO R
CONTRO L BO X
pag e 11-1 1
RIGH T PRIMAR Y HEATE D
OXYGE N SENSO R (RIGH T
PRIMAR Y HO2S )
(BAN K 1 , SENSO R 1 )
SPARK PLUG VOLTAGE SENSOR(Buil t int o th e IGNITIO N COI LAssy. )
INTAK EAIRBYPAS S (IAB )HIGHCONTRO L
SOLENOI D
VALVETroubleshooting ,page 11-15 6 INTAK
E
AIRBYPAS S (IAB )LOWCONTRO L
SOLENOI D
VALVETroubleshooting ,page 11-15 8
SPAR K PLU G VOLTAG E
DETECTIO N MODUL E
ENGINEMOUN TCONTRO L SOLENOI DVALVETroubleshooting , se e sectio n 5
THROTTL EPOSITION (TP)
SENSO R
VEHICL E SPEE D SENSO R
(VSS)Troubleshooting , se e sectio n 1 4
IDL E AI R CONTRO L (IAC ) VALV E
RIGH T KNOC K SENSO R (RIGH T KS ) (BAN K 1 )
ENGIN
E COOLAN T TEMPERATUR E (ECT ) SENSO R
CRANKSHAF
T POSITION /
CYLINDE R POSITIO N
(CKP/CYP ) SENSO R
EVAPORATIV
E EMISSIO N
(EVAP)PURGE CONTRO L
SOLENOI D VALV E
LEF
T PRIMAR Y HEATE D
OXYGE N SENSO R
(LEF T PRIMAR Y HO2S )
(BAN K 2, SENSO R 1 )
POWE RSTEERIN GPRESSUR E(PSP)SWITC HTroubleshooting ,page 11-12 0
IGNITIO NCONTRO L
MODUL E
(ICM)Troubleshooting , se esectio n 4 EVAPORATIV
E EMISSIO N
(EVAP ) TW O WA Y VALV E
Testing , pag e 11-20 5
EVAPORATIV
E EMISSIO N
(EVAP ) BYPAS S SOLENOI D
VALVEReplacement , pag e 11-20 2
FUE
L TAN K PRESSUR E
SENSO R
LEF
T KNOC K SENSO R (LEF T KS ) (BAN K 2 )
INTAK
E AI R TEMPERATUR E (IAT ) SENSO R
For Troubleshooting of DTC related components, see chart on page 11-53.
ProCarManuals.com
Page 503 of 1954

Component Location s
Index (cont'd )
'00 - 0 4 models :
MANIFOL D ABSOLUT EPRESSURE (MAP )SENSO R INTAK
E MANIFOL D
RUNNE R CONTRO L
INTAK
E MANIFOL D
RUNNE R CONTRO L(IMRC)SOLENOI D
VALV E 2
Troubleshooting ,page 11-15 8
(IMRC )SOLENOI D
VALV E 1
Troubleshooting ,page 11-15 8
IGNITIO NCONTRO LMODULE(ICM)Troubleshooting , se esectio n 4
POWE RSTEERIN GPRESSUR E(PSP)SWITC HTroubleshooting ,page 11-12 0 ENGIN
E
MOUNTCONTRO L SOLENOI DVALVETroubleshooting , se e sectio n 5
SPAR K PLU G VOLTAG E SENSO R
(Buil t int o th e IGNITIO N COI L
Assy. )
LEFT PRIMAR Y HEATE D
OXYGE N SENSO R
(LEF T PRIMAR Y HO2S )
(BAN K 2, SENSO R 1 )
THROTTL EPOSITION (TP )
SENSO R EVAPORATIV
E EMISSIO N
(EVAP)CANISTE R PURG EVALVE
CRANKSHAF T POSITION /
CYLINDE R POSITIO N
(CKP/CYP ) SENSO R
ENGINE COOLAN T TEMPERATUR E (ECT ) SENSO R
IDL E AI R CONTRO L (IAC ) VALV E
RIGH T KNOC K SENSO R (BAN K 1 )
VEHICL E SPEE D SENSO R
(VSS)Troubleshooting , se e sectio n 1 4
LEF T KNOC K SENSO R (BAN K 2 )
INTAK
E AI R TEMPERATUR E (IAT ) SENSO R
SPAR K PLU G VOLTAG E
DETECTIO N MODUL E
RIGH
T PRIMAR Y HEATE D
OXYGE N SENSO R (RIGH T
PRIMAR Y HO2S )
(BAN K 1 , SENSO R 1 )
CONTRO
L BO X
pag e 11-1 1
EXHAUS
T GA S RECIRCULATIO N (EGR )
VALV E an d POSITIO N SENSO R
For Troubleshooting of DTC related components, see chart on page 11-53 ('00-'03 models ) 11-41 ('04 model).
ProCarManuals.com
Page 504 of 1954
SECONDARY HEATE D OXYGE N SENSO R (SECONDAR Y HO2S ) (SENSO R 2 )
THRE E WA Y CATALYTI C CONVERTE R (TW O
PGM-F I
MAI N RELA Y
Rela y Testing , pag e 11-14 6
Troubleshooting , pag e 11-14 7
DAT A LIN K CONNECTO R (DLC )
Troubleshootin gprocedures, pag e 11-4 0
SERVIC E CHEC K CONNECTO R
Troubleshootin g procedures , pag e 11-4 0
POWERTRAI N CONTRO L MODUL E
(PCM)Troubleshooting , pag e 11-6 3
For Troubleshooting of DTC related components, see chart on page 11-53 ('00-'03 models) 11-41 ('04 model).
ProCarManuals.com