Page 1337 of 1954

10. Wit h a sponge , appl y a ligh t coa t o f glas s prime r
aroun d th e edg e o f th e windshiel d a s shown , the n
lightl y wip e i t of f wit h gauz e o r cheesecloth .
NOTE:
Do no t appl y bod y prime r t o th e windshield , an d
do no t ge t bod y an d glas s prime r sponge s mixe d
up.
Neve r touc h th e prime d surface s wit h you r hands .
I f yo u do , th e adhesiv e ma y no t bon d t o th e wind -
shiel d properly , causin g a lea k afte r th e windshiel d
i s installed .
Kee p water , dust , an d abrasiv e material s awa y
fro m th e prime d surface .
WINDSHIEL D
WINDSHIEL D MOLDIN G
LOWER RUBBE RDAM
WINDSHIEL D
WINDSHIELD
LOWER RUBBE RDAM
*: US A Mode l • JH4KA9651TC011166 -Canada Mode l • JH4KA9656TC800364 -
11. Wit h a sponge , appl y a ligh t coa t o f bod y prime r t o
th e origina l adhesiv e remainin g aroun d th e wind -
shiel d openin g flange . Le t th e bod y prime r dr y fo r
a t leas t 1 0 minutes .
NOTE :
D o no t appl y glas s prime r t o th e body , an d b e care -
fu l no t t o mi x u p glas s an d bod y prime r sponges .
Neve r touc h th e prime d surface s wit h you r hands .
Mas k of f th e dashboar d befor e paintin g th e flange .
: Appl y bod y prime r here .
20 m m (0.7 9 in. )
20 m m(0.7 9 in. )
20 m m(0.7 9 in.)
12. Befor e fillin g a cartridge , cu t th e en d o f th e nozzl e
a s shown .
Cut nozzl e en das shown .
10 m m (0.3 9 in. )
7 m m (0.2 7 in.)
Insid e
SIDERUBBE RDAM
FASTENER SSIDERUBBE RDAM
Insid e
9 m m(0.3 5 in. )
Insid eMOLDIN G
Apply glas sprime r t o th emolding .
SIDE RUBBE RDAMMOLDIN GApply glas s prime rto th e molding .
Apply glas s prime r here .
ProCarManuals.com
Page 1338 of 1954

Windshield
Installation (cont'd )
13. Pac k adhesiv e int o th e cartridg e withou t ai r pocket s
t o ensur e continuou s delivery . Pu t th e cartridg e in a
caulkin g gun , an d ru n a bea d o f adhesiv e aroun d
th e edg e o f th e windshiel d a s shown .
NOTE : Appl y th e adhesiv e withi n 3 0 minute s afte r
applyin g th e glas s primer .
13 m m(0.5 1 in. )
2 m m(0.0 8 in. )
: ADHESIV E
8 m m (0.3 1 in. )MOLDIN G
SIDE RUBBE RDAM
1.5 m m(0.0 6 in. )
MOLDIN G
WINDSHIEL DWINDSHIEL
D
MOLDIN G
LOWER RUBBE RDAM
WINDSHIEL D
* : US A Mode l • JH4KA9651TC011166 -
Canad a Mode l • JH4KA9656TC800364 -
LOWERRUBBE RDAM
1.5 m m(0.0 6 in. )
14. Us e suctio n cup s t o hol d th e windshiel d ove r th e
opening , alig n i t wit h th e alignmen t mark s mad e i n
ste p 8 , an d se t i t dow n o n th e adhesive . Lightl y pus h
o n th e windshiel d unti l it s edge s ar e full y seate d o n
th e adhesiv e al l th e wa y around .
NOTE : D o no t ope n o r clos e th e door s unti l adhesiv e
is dry .
ALIGNMEN TMARK
15.
SUCTIO NCUPS
WINDSHIEL D
Scrape o r wip e th e exces s adhesiv e of f wit h a putt y
knif e o r towel .
NOTE : T o remov e adhesiv e fro m a painte d surfac e o r
th e windshield , wip e wit h a sof t sho p towe l dampene d
wit h alcohol .
16 . Le t th e adhesiv e dr y fo r a t leas t 1 hour , the n spra y
wate r ove r th e windshiel d an d chec k fo r leaks . Mar k
th e leakin g areas , le t th e windshiel d dry , the n sea l
wit h sealant .
NOTE:
Let th e vehicl e stan d fo r a t leas t 4 hour s afte r
windshiel d installation . I f th e vehicl e ha s t o b e
use d withi n th e firs t 4 hours , i t mus t b e drive n
slowly .
Kee p th e windshiel d dr y fo r th e firs t hou r afte r
installation .
Check tha t th e end s o f th e sid e moldin g ar e se t
unde r th e cow l cover .
17 . Reinstal l al l remainin g remove d parts .
NOTE :
Install th e rearvie w mirro r afte r th e adhesiv e ha s
drie d thoroughly .
Advis e th e custome r no t t o d o th e followin g thing s
fo r 2 to 3 days :
— Sla m th e door s wit h al l th e window s rolle d
up.
— Twis t th e bod y excessivel y (suc h a s whe n
goin g i n an d ou t o f driveway s a t a n angl e o r
drivin g ove r rough , uneve n roads) .
FASTENER S
SIDERUBBE RDAM
SID ERUBBE RDAM
ProCarManuals.com
Page 1339 of 1954

Rear Windo w
Remova l
CAUTION :
Pu t o n glove s t o protec t you r hands .
Wea r ey e protectio n whe n removin g th e glas s wit h
pian o wire .
Us e sea t cover s to avoi d damagin g an y surfaces .
D o no t damag e th e rea r windo w defogge r gri d lines ,
windo w antenn a gri d lines , an d terminals .
1 . T o remov e th e rea r window , firs t remov e the :
Trun k li d
Rea r sea t cushio n an d seat-bac k (se e pag e 20-67 )
Rea r pilla r tri m (se e pag e 20-43 )
Rea r shel f (se e pag e 20-43 )
2 . Pul l dow n th e rea r o f th e headline r (se e pag e 20-45 ).
CAUTION : Tak e car e no t t o ben d th e headline r exces -
sively.
3. Disconnec t th e rea r windo w defogge r connector s
an d windo w antenn a connectors .
TERMINALBASE COVE R
REAR WINDO WDEFOGGE RCONNECTOR S
4. Remov e th e lowe r molding , the n remov e th e remain -
ing molding .
NOTE: I f necessary , replac e an y damage d moldin g
holder s an d clips .
Moldin g holde rlocations , 7MOLDIN G
REAR WINDO W
MOLDIN GLOWER MOLDIN G
Molding holde r removal :
a . Remov e o r loose n th e screw .
b . Plac e th e scre w i n th e scre w
gromme t agai n (d o no t scre w it
in ) an d pres s i t down .
c . Pul l th e scre w wit h th e moldin g
holde r ou t o f th e body .
SCRE W
SCRE W
GROMME T
MOLDINGHOLDER
WINDOWANTENN ACONNECTO R
TERMINALCOVER
GLASSADHESIV E
ProCarManuals.com
Page 1340 of 1954
Rear Windo w
Remova l (cont'd )
5. Appl y protectiv e tap e alon g th e edg e o f th e bod y a s
shown . Usin g a n awl , mak e a hol e throug h th e
adhesiv e fro m insid e th e vehicle . Pus h th e pian o
wir e throug h th e hole , an d wra p eac h en d aroun d a
piec e o f wood .
6. Wit h a helpe r o n th e outside , pul l th e pian o wir e
bac k an d fort h in a sawin g motion , an d carefull y cu t
throug h th e adhesiv e aroun d th e entir e rea r win -
dow.
CAUTION : Hol d th e pian o wir e a s clos e to th e rea r
windo w as possibl e to preven t damag e to th e body .
7 . Carefull y remov e th e rea r window .
ProCarManuals.com
Page 1341 of 1954

Installation
1. Usin g a knife , scrap e th e ol d adhesiv e smoot h t o a
thicknes s o f abou t 2 m m (0.0 8 in. ) o n th e bondin g
surfac e aroun d th e entir e rea r windo w openin g
flange .
NOTE:
• D o no t scrap e dow n t o th e painte d surfac e o f th e
body ; damage d pain t wil l interfer e wit h prope r
bonding
• Mas k of f surroundin g surface s befor e painting .
• Remov e th e rubbe r dam , fastener s an d spacer s
from th e body .
2. Clea n th e bod y bondin g surfac e wit h a spong e
dampene d i n alcohol .
NOTE : Afte r cleaning , kee p oil , greas e an d wate r
fro m gettin g o n th e surface .
3. I f th e ol d rea r windo w is to b e reinstalled , us e a putt y
knife t o scrap e of f al l trace s o f ol d adhesiv e an d th e
rubbe r dam , the n clea n th e rea r windo w surfac e wit h
alcoho l wher e ne w adhesiv e is t o b e applied .
NOTE : Mak e sur e th e bondin g surfac e i s kep t fre e
o f water , oi l an d grease .
CAUTION : Avoi d settin g th e rea r windo w o n it s
edges ; smal l chip s ma y late r develo p int o cracks .
Rear Windo w
ProCarManuals.com
Page 1342 of 1954
4. Glue the rubber dam, fasteners, and spacers to the
inside face of the rear window as shown. If neces-
sary, glue the terminal base cover to the rear win-
dow.
NOTE: Be careful not to touch the rear window where
adhesive will be applied.
13 mm
(0.51 in.)
ALIGNMENT MARKS
SIDE
SPACER
ALIGNMENT
MARKS
REAR WINDOW
5. Align and glue the molding to the edge of the rear
window.
NOTE: Be careful not to touch the rear window where
adhesive will be applied.
GLASS
MOLDING
ADHESIVE
TAPE
MOLDING REAR WINDOW
50 mm
(2
in.)
Apply primer (3M N-200, or equivalent) to edge
of the windshield.
6. Install the fasteners to the body as shown.
ALIGNMENT
MARKS
TERMINAL
BASE COVER
13 mm
(0.51 in.)
ALIGNMENT MARKS
LOWER SPACER
SIDE
FASTENER
13 mm
(0.51 in.)
13 mm
(0.51 in.)
UPPER
FASTENER
ALIGNMENT MARKS
UPPER
SPACER
13 mm
(0.51 in.)
RUBBER
DAM
ALIGNMENT MARK
ALIGNMENT MARK
Spacer, rubber dam, fastener, terminal base cover locations
50 mm
(2
in.)
Fastener locationsProCarManuals.com
Page 1343 of 1954

Rear Window
Installation (cont'd)
7.
Set the rear window, then center it in the opening.
Make alignment marks across the rear window and
body with a grease pencil at the four points shown.
NOTE: Be careful not to touch the rear window
where adhesive will be applied.
ALIGNMENT MARK
REAR
WINDOW
8. Remove the rear window.
9. With a sponge, apply a light coat of glass primer
around the edge of the rear window as shown, then
lightly wipe it off with gauze or cheesecloth.
NOTE:
Do not apply body primer to the rear window,
and do not get body and glass primer sponges
mixed up.
Never touch the primed surfaces with your hands.
If you do, the adhesive may not bond to the rear
window properly, causing a leak after the rear
window is installed.
Keep water, dust, and abrasive materials away
from the primed surface.
: Apply glass primer here.
REAR WINDOW
10. With a sponge, apply a light coat of body primer to
the original adhesive remaining around the rear
window opening flange. Let the body primer dry for
at least 10 minutes.
NOTE:
Do not apply glass primer to the body, and be care-
ful not to mix up glass and body primer sponges.
Never touch the primed surfaces with your hands.
: Apply body primer here.
20 mm
(0.79 in.)
20 mm
(0.79 in.)
11. Before filling a cartridge, cut the end of the nozzle
as shown.
Cut nozzle
end as shown.
10 mm
(0.39 in.)
7 mm
(0.27 in.)
MOLDING
Apply glass primer
to the molding.
MOLDING
10 mm
(0.39 in.)
UPPER
SPACER
GLASS
Inside
LOWER
SPACER
12 mm
(0.47 in.)
20 mm
(0.79 in.)ProCarManuals.com
Page 1344 of 1954

12. Pack adhesive into the cartridge without air pockets
to ensure continuous delivery. Put the cartridge in a
caulking gun, and run a bead of adhesive around
the edge of the rear window as shown.
NOTE: Apply the adhesive within 30 minutes after
applying the glass primer.
13 mm
(0.51 in.)
2 mm
(0.08 in.)
: ADHESIVE
MOLDING
8 mm
(0.31 in.)
MOLDING
1 mm
(0.04 in.)
UPPER
SPACER
LOWER
SPACER
1 mm
(0.04 in.)
GLASS
REAR WINDOW
13.
Use suction cups to hold the rear window over the
opening, align it with the alignment marks made in
step 7, and set it down on the adhesive. Lightly
push on the rear window until its edges are fully
seated on the adhesive all the way around.
NOTE: Do not open or close the doors until the adhe-
sive is dry.
ALIGNMENT
MARK
REAR WINDOW
SUCTION
CUPS
14. Scrape or wipe the excess adhesive off with a putty
knife or towel.
NOTE: To remove adhesive from a painted surface
or the rear window, use a soft shop towel damp-
ened with alcohol.
15. Install the lower molding.
: Molding holder locations, 7
Before installing,
push the screw
grommet.
LOWER MOLDING
16. Let the adhesive dry for at least 1 hour, then spray
water over the rear window and check for leaks.
Mark the leaking areas, let the rear window dry,
then seal with sealant.
NOTE: Let the vehicle stand for at least 4 hours
after rear window installation. If the vehicle has to
be used within the first 4 hours, it must be driven
slowly.
17. Reinstall all remaining removed parts.
NOTE: Advise the customer not to do the following
things for 2 to 3 days:
Slam the doors with all the windows rolled up.
Twist the body excessively (such as when going
in and out of driveways at an angle or driving
over rough, uneven roads).ProCarManuals.com