Page 1417 of 1954
Frame Repai r Char t
(cont'd )
Side view :
Unit: m m (in. )
Inne r diameter
: Lef t sid e
: Righ t sid e
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Page 1418 of 1954
012 (0.47 ) Fue l tan k stra p poin t
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Page 1419 of 1954
Special Tool s
Ref. No.Too l Numbe r DescriptionQtyPag e Referenc e
*07JGG-001010 A
07SAZ-001000 ABel
t Tensio n Gaug e
Backprob e Se t22-8 5
22-52
Include d in th e Bel t Tensio n Gaug e Set , 07TGG-001000A .
ProCarManuals.com
Page 1420 of 1954
Illustrated Inde x
EVAPORATOR/BLOWE R UNITReplacement , pag e 22-6 5
Overhaul , pag e 22-6 7
A/ C PRESSUR E SWITC H SERVIC
E VALV E
(LOW-PRESSUR E SIDE )
SERVIC E VALV E
(HIGH-PRESSUR E SIDE )
RECEIVER/DRYE R
CONDENSER
Replacement , pag e 22-8 6
COMPRESSOR
Replacement , pag e 22-7 9
Clutc h Inspection , pag e 22-8 2Clutc h Overhaul , pag e 22-8 3
Relie f Valv e Replacement , pag e 22-8 4
EVAPORATO RPRESSUREREGULATO R
ProCarManuals.com
Page 1421 of 1954
Illustrated Inde x
SRS component s ar e locate d in thi s area . Revie w th e SR S componen t locations , precautions , an d procedure s i n th e SR S
( sectio n 24 ) befor e performin g repair s o r service .
SUNLIGH T SENSO R
Replacement , pag e 22-6 2
Test , pag e 22-6 2 HEATE
R UNI T
Replacement , pag e 22-6 9
Overhaul , pag e 22-7 1 RECIRCULATIO
N CONTRO L MOTO R
Replacement , pag e 22-5 9
Test , pag e 22-5 9
HEATE R VALV E CABL E
Adjustment , pag e 22-7 2
MOD E CONTRO L MOTO R
Replacement , pag e 22-5 8
Test , pag e 22-5 8 DUS
T AN D POLLE N FILTE R ASSEMBLIE S
Replacement , pag e 22-6 8
IN-CA R TEMPERATUR E SENSO R
Replacement , pag e 22-6 0
Test , pag e 22-6 0 CLIMAT
E CONTRO L UNI T
Replacement , pag e 22-5 5
Bul b Replacement , pag e 22-5 5
Fac e Panel/Butto n Replacement , pag e 22-5 6
ProCarManuals.com
Page 1422 of 1954
Wiring/Connector Location s
RADIATOR FA N RELA Y
(Locate d i n th e under-hoo d rela y bo x C )
Test , pag e 22-6 4
RADIATO R FA N MAI N RELAY ,
CONDENSE R FA N RELAY ,
COMPRESSO R CLUTC H RELA Y
(Locate d i n th e under-hoo d rela y bo x A )
Test , pag e 22-6 4
RIGH T ENGIN E
COMPARTMEN T
WIR E HARNES S
A/ C PRESSUR E SWITC H
CONNECTO R
RADIATO R FA N
CONNECTO R
OUTSID E AI R TEMPERATUR E SENSO R
Replacement , pag e 22-6 1
Test , pag e 22-6 1 FA
N CONTRO L UNI T
(Locate d behin d th e PC M cover )
PCM COVE R
LEFT ENGIN E
COMPARTMEN T
WIR E HARNES S
COMPRESSO R CLUTC H
CONNECTO R
CONDENSE R FA N CONNECTO R
ProCarManuals.com
Page 1423 of 1954
Wiring/Connector Location s
SRS component s ar e locate d i n thi s area . Revie w th e SR S componen t locations , precautions , an d procedure s i n th e SR S
( sectio n 24 ) befor e performin g repair s o r service .
BLOWE R MOTO R
CONNECTO R
EVAPORATO RTEMPERATUR ESENSORTest, pag e 22-6 3 RECIRCULATIO
N CONTRO L
MOTO R CONNECTO R
SUNLIGH T SENSO R
CONNECTO R BLOWE
R MOTO R RELA Y
Wir e colors : BLK/YEL ,
WHT , RED/BL K an d BL K
Test , pag e 22-6 4
BLOWE R MOTO R HIG H RELA Y
Wir e colors : BLK/YEL ,
BLU/RED , L T GR N an d BL K
Test , pag e 22-6 4
POWE R TRANSISTO R
Test , pag e 22-6 3
AI R MI X CONTRO L MOTO R
Replacement , pag e 22-5 7
Test , pag e 22-5 7
MOD E CONTRO L
MOTOR CONNECTO R
IN-CAR TEMPERATUR E
SENSO R CONNECTO R
CLIMATE CONTRO L
UNIT CONNECTOR S
ProCarManuals.com
Page 1424 of 1954

Description
Outline
The ai r conditione r syste m remove s hea t fro m th e passenge r compartmen t b y circulatin g refrigeran t throug h th e syste m
a s show n below .
High-temperature /
high-pressur e ga s High-temperature
/
high-pressur e liqui d
Suctio n an d compressio n
Radiation o f hea t
Trap s debris ,
an d remove s
moistur e High-temperature
/
high-pressur e liqui d
COMPRESSO R
EVAPORATOR
PRESSURE
REGULATO R (EPR )
VALVE
Less moisturize d
low-pressur e vapo r
RECEIVER/DRYE R
More liquidifie d
low-pressur e vapo r
EXPANSIO N VALV E
EVAPORATOR/BLOWE R UNIT
LIQUI D LIN E(High-side )
SUB CONDENSE R(Part o f condense r assembly )
SUCTION LIN E (Low-side )
COMPRESSO R
RECEIVER/DRYE R
Do no t mi x refrigerant s CFC-1 2 (R-12 ) an d HFC-134 a (R-134a) . The y ar e no t compatible .
Use onl y th e recommende d polyalkyleneglyco l (PAG ) refrigeran t oi l (ND-OI L 8 ) designe d fo r th e R-134 a compressor .
Intermixin g th e recommende d (PAG ) refrigeran t oi l wit h an y othe r refrigeran t oi l wil l resul t i n compresso r failure .
Al l A/ C syste m part s (compressor , discharg e line , suctio n line , evaporator , condenser , receiver/dryer , expansio n valve .
O-ring s fo r joints ) hav e t o b e prope r fo r refrigeran t R-134a . D o no t confus e wit h R-1 2 parts .
Us e a haloge n ga s lea k detecto r designe d fo r refrigeran t R-134a .
R-1 2 an d R-134 a refrigeran t servicin g equipmen t ar e no t interchangeable . Us e onl y a recovery/recycling/chargin g statio n
tha t i s U.L.-liste d an d is certifie d to mee t th e requirement s o f SA E J221 0 to servic e R-134 a ai r conditionin g systems .
Alway s recove r th e refrigeran t R-134 a wit h a n approve d recovery/recycling/chargin g statio n befor e disconnectin g an y
A/C fitting .
DISCHARG E LIN E (High-side )
CONDENSE R LIN E
This vehicl e use s HFC-134 a (R-134a ) refrigeran t whic h doe s no t contai n chlorofluorocarbons . Pa y attentio n t o th e follow -
in g servic e items :
CONDENSE R
EVAPORATO RPRESSUREREGULATO R
CONDENSE R
Absorption o f hea t
EVAPORATO R
SUB
CONDENSE R
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