Page 1345 of 1954
Moonroof
Index
GLAS S
Removal , pag e 20-3 4
Adjustment , pag e 20-3 3
BRACKE T COVE R
CABLE ASSEMBL Y
Replacement , pag e 20-3 7
SUNSHAD ERemoval, pag e 20-3 4 MOONROO
F
CONTRO L
UNIT
SWITC H PLAT E BAdjustment ,page 20-4 0
GROUN DPLATE
RAIL HOLDE R A
FRAM E SEA L TUB
E
CLI P CLI P
(Righ t side )
FRAM E
Removal , pag e 20-3 6
REAR DRAI N
VALV E
FRONT DRAI NVALVE
FRONT DRAI NTUBE
REA R DRAI N
TUB E
TUB ECLIP
GUID E RAI L
Replacement , pag e 20-3 7
MOTO
R
Removal ,
pag e 20-3 6
INNE
R
CABL E
HOLDE RCOVER
RAIL HOLDE R B
GLAS
S BRACKE T
Removal ,
pag e 20-3 4
SHIM S
DRAI N CHANNE L SWITC
H PLAT E A
Adjustment ,page 20-3 9
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Page 1346 of 1954

Troubleshooting
Symptom
Water leak s
Wind nois e
Moto r nois e
Glas s moves , bu t glas s dos s no t sto p tem -
poraril y (betwee n th e full y ope n positio n an d
the full y close d position )
Glas s doe s no t move , bu t moto r turn s
Glas s doe s no t mov e an d moto r doe s no t tur n
(glas s ca n b e move d wit h moonroo f wrench ) Probabl
e Caus e
1.
2 .
3.
4 .
1.
1 .
2 .
3.
1.
2 .
3.
1.
2 .
3.
4 .
1.
2 .
3.
4 .
5.
Clogge d drai n tube .
Ga p betwee n glas s weatherstri p an d roo f panel .
Defectiv e o r improperl y installe d glas s weatherstrip .
Ga p betwee n drai n sea l an d roo f panel .
Excessiv e clearanc e betwee n glas s weatherstri p an d roo f panel .
Loos e motor .
Wor n gea r o r bearing .
Cabl e assembl y deformed .
Contro l uni t connecto r no t connecte d properly .
Defective limi t switch .
Defectiv e contro l unit .
Clutc h ou t o f adjustment .
Foreig n matte r stuc k betwee n guid e rai l an d slider .
Inne r cabl e loose .
Cabl e assembl y no t attache d properly .
Blow n fuse .
Fault y switch .
Batter y ru n down .
Defectiv e motor .
Fault y relay .
Glass Heigh t Adjustmen t
The roo f pane l shoul d b e eve n wit h th e glas s weather -
strip, t o withi n 1. 7 m m (0.0 7 in. ) al l th e wa y
around . I f not , ope n th e glas s fully , and :
GLAS S WEATHERSTRI P
• ROO F PANE L GLAS
S
1. Remov e th e bracke t cover .
2 . Loose n th e nuts , an d instal l th e shim s betwee n th e
glas s fram e an d glas s bracke t a s shown .
Shi m thickness : Max . 2 m m (0.0 8 in. )
3 . Repea t o n opposit e sid e if necessary .
6 x 1. 0 m m9 N- m (0. 9 kgf-m ,
7 Ibf-ft )
PLUG BRACKE
T
COVE R
6 x 1. 0 m m9 N- m (0. 9 kgf-m ,
7 Ibf-ft )
Forwar d
1.7 m m
(0.07 in. )
SHIMGLAS SBRACKE TSHIM
ProCarManuals.com
Page 1347 of 1954
Moonroof
Glass, Glas s Bracket , an d Sunshad e Remova l
6. Remov e th e drai n channel.
DRAI N CHANNE L
SCREW
1. Clos e th e glas s fully .
2 . Slid e th e sunshad e al l th e wa y back .
3 . Remov e bot h bracke t covers .
BRACKE T COVE R
Forwar d PLU
G
4. Remov e th e nut s fro m bot h glas s brackets .
GLASS BRACKE T
6 x 1. 0 m m9 N- m (0. 9 kgf-m , 7 Ibf-ft )
5. Remov e th e glas s b y liftin g u p an d pullin g forwar d
as shown .
NOTE: D o no t damag e th e roo f panel .
GLASS SCRE
W
7. Remov e th e holde r cover , the n remov e th e rai l
holde r B .
6 x 1. 0 m m9 N- m (0. 9 kgf-m ,
7 Ibf-ft )
COVE
R
GUIDE PI N
8. Usin g th e moonroo f wrench , mov e th e glas s bracke t
t o th e positio n wher e th e moonroo f normall y pivot s
down , an d remov e th e screws .
SCREW S
GLASS BRACKE T
RAIL HOLDE R B
SCRE W
ProCarManuals.com
Page 1348 of 1954
9. Remov e th e rai l holde r A .
6 x 1. 0 m m9 N- m (0. 9 kgf-m ,7 Ibf-f tRAIL HOLDE R A
GUID ERAIL
DRAI N CHANNE L RO D STO P
Rotat e a s show n to remov e it fro m th e guid e rail .
10. Remov e th e drai n channe l ro d slide r b y movin g th e
cabl e slide r forwar d usin g th e moonroo f wrench .
11 . Detac h th e drai n channe l ro d sto p fro m th e cutou t
o f th e guid e rai l a s shown . 12
. Slid e th e sunshad e forward , the n remov e it .
SUNSHAD E
13. Installatio n is th e revers e o f th e remova l procedure .
NOTE : Chec k th e glas s heigh t (se e pag e 20-33 ).
14 . Chec k fo r wate r leaks .
NOTE : D o no t us e high-pressur e water .DRAIN CHANNE LROD
DRAI N CHANNE L
RO D SLIDE R
GLAS
S BRACKE T
ProCarManuals.com
Page 1349 of 1954

Moonroof
Motor, Drai n Tub e an d Fram e Remova l
CAUTION :
• Pu t o n glove s to protec t you r hands .
• B e carefu l no t t o damag e th e seats , dashboard , an d othe r interio r trim .
1 . Remov e th e headline r (se e pag e 20-45 ).
2 . Disconnec t th e connectors , detac h th e harnes s clip , an d remov e th e groun d wire .
NOTE : Whe n removin g th e motor , disconnec t th e moto r connector , detac h th e connecto r fro m th e frame , remov e th e
bolt s an d nuts , the n remov e th e motor .
3 . Remov e th e glas s (se e pag e 20-34 ).
4 . Disconnec t th e drai n tubes .
5 . Remov e th e fram e mountin g bolts .
NOTE :
An assistan t i s helpfu l whe n removin g th e bolts .
Remov e th e fron t bolt s last .
6 . Detac h th e rea r hook s b y movin g th e fram e forward , the n remov e th e frame .
Bolt location sNut locations , 3
6 x 1. 0 m m9.8 N- m (1. 0 kgf-m ,
7. 2 Ibf-ft )6 x 1. 0 m m9.8 N- m (1. 0 kgf-m ,
7. 2 Ibf-ft )6 x 1. 0 m m9.8 N- m (1. 0 kgf-m ,
7. 2 Ibf-ft )
6 x 1. 0 m m9.8 N- m (1. 0 kgf-m ,
7. 2 Ibf-ft )
REARHOO K
GROUN DWIRE
MOTO R
CONNECTO R
HARNESSCLIP Remov elast.Remov e last .
HOL E(Bod y side )
MOTOR TUB
E
CLIP
CONNECTOR S
FRAME
SEAL
DRAI N
TUB E
FRAM E
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Page 1350 of 1954
7. Pul l th e drai n tube s ou t th e fron t an d rea r pillars .
NOTE : Befor e pullin g ou t th e drai n tube , ti e a strin g
t o th e en d o f i t s o it ca n b e reinstalled .
8 . Installatio n is th e revers e o f th e remova l procedure .
NOTE:
• Befor e installin g th e frame , clea r th e drai n tube s
an d drai n valve s b y usin g compresse d air .
• Chec k th e fram e seal .
• Clea n th e surfac e o f th e frame .
• Whe n installin g th e frame , firs t attac h th e rea r
hook s int o th e bod y holes .
• Whe n connectin g th e drai n tube , slid e it ove r th e
fram e nozzl e a t leas t 1 0 m m (0.3 9 in.) .
• Instal l th e tub e cli p a s shown .
9 . Chec k fo r wate r leaks .
NOTE : D o no t us e high-pressur e water .
ProCarManuals.com
Page 1351 of 1954
Guide Rails/Cabl e Assembl y
Replacemen t
CAUTION: Pu t o n glove s to protec t you r hands .
1 . Remov e th e fram e (se e pag e 20-36 ).
2 . Disconnec t th e connectors , detac h th e harnes s clips ,
an d remov e th e adhesiv e tape s fro m th e frame .
3 . Remov e th e motor , glas s bracket , an d sunshad e (se e
pag e 20-34 ).
ProCarManuals.com
Page 1352 of 1954

Moonroof
Guide Rails/Cabl e Assembl y Replacemen t (cont'd )
4. Remov e th e nuts , lif t of f eac h guid e rail , the n remov e th e cabl e assembly with th e slider s attached .
NOTE : Tak e car e no t t o ben d th e cabl e tube s an d guid e rails .
Bolt, scre w location s
6 x 1. 0 m m9.8 N- m (1. 0 kgf-m ,
7. 2 Ibf-ft ) Nu
t location s
6 x 1. 0 m m9.8 N- m (1. 0 kgf-m ,
7. 2 Ibf-ft )6 x 1. 0 m m9 N- m (0. 9 kgf-m ,
7 Ibf-ft )
SLIDE RGUIDERAIL
FRAM E SEA L
FRAM E
GROMME T
FRAME GROUN
DPLATECABL ETUBES
CABL EASSEMBL Y
MOTOR
SEALAN T
5. Installatio n i s th e revers e o f th e remova l procedure .
NOTE:
Damage d part s shoul d b e replaced .
Greas e th e slidin g portio n wit h Supe r Hig h Tem p Ure a Grease , P/ N 0875 8 - 9002 .
Fil l th e groov e i n eac h gromme t wit h sealant .
Instal l th e fram e sea l securely .
Befor e installin g th e motor , mak e sur e bot h slider s ar e parallel .
Befor e installin g th e motor , instal l th e fram e an d glass , the n chec k th e openin g dra g (se e pag e 20-41 ).
INNE R CABL E
GROMME T
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