Engine Coolant Temperature (ECT) Sensor
The HDS or the scan tool indicates Diagnostic Trouble Code (DTC) P0116: A range/performance problem in the
Engine Coolant Temperature (ECT) sensor.
The ECT Sensor is a temperature dependent resistor (thermistor). The resistance of the thermistor decreases as the engine
coolant temperature increases as shown below.
NOTE: If DTC P0117 and/or P0118 are stored at the same time as DTC P0116 and/or P0125, troubleshoot those DTCs first,
then troubleshoot DTC P0116 and/or P0125.
Possible Cause
• ECT sensor deterioration
• Malfunction in the thermostat and the cooling system
Troubleshooting Flowchart
— The MIL has been reported on.
— DTC P0116 is stored.
Problem verification:
1. Turn the ignition switch OFF.
2. Check the ETC output tempera-
ture or voltage with the HDS or
the scan tool.
Is about 176°F (80°C) or high-
er, or 0.86 V or less indicated?
YES
Problem verification:
1. Note current coolant
temperature.
2. Turn the ignition switch OFF.
3. Cool the engine for 1 hour.
4. Check the ETC output temper-
ature or voltage with the HDS
or the scan tool.
Does the ECT change 3.6°F
(2°C) or more?
NO
Replace the ECT sensor.
NO
YES
Problem verification:
1. Note current coolant
temperature.
2. Start the engine. Hold the
engine speed at 3,000 rpm
with no load (in Park or neu-
tral)
until
the
radiator
fan
comes on, then let it idle.
3. Check the ETC output temper-
ature or voltage with the HDS
or the scan tool.
Does the ECT change 3.6°F
(2°C) or more?
NO
YES
Intermittent failure, system is OK
at this time. Check the thermo-
stat and the cooling system.
Intermittent failure, system is OK
at this time. Check the thermo-
stat and the cooling system.
(cont'd)ProCarManuals.com
PGM-FI System
Engine Coolant Temperature (ECT) Sensor (cont'd)
The HDS or the scan tool indicates Diagnostic Trouble Code (DTC) P0125: Engine Coolant Temperature
(ECT) sensor malfunction/slow response.
Is about 86°F (30°C) or less, or
2.61 V or higher indicated?
Intermittent failure, system is OK
at this time.
Check the thermostat and the
cooling system.
YES
Problem verification:
1. Let it idle for 6 minutes.
2. Check the ETC output temper-
ature or voltage with the HDS
or the scan tool.
Is about 86°F (30°C) or less, or
2.61 V or higher indicated?
Intermittent failure, system is OK
at this time.
Check the thermostat and the
cooling system.
YES
Replace the ECT sensor.
11-50
Problem verification:
1. Start the engine, and let it idle.
2. Check the ETC output temper-
ature or voltage with the HDS
or the scan tool.
— The MIL has been reported on
— DTC P0125 is stored.ProCarManuals.com
Thermostat
The HDS or the scan tool indicates Diagnostic Trouble Code (DTC) P1486: Range/Performance Problem in
Thermostat.
NOTE: If the DTCs listed below are stored at the same time as DTC P1486, troubleshoot those DTCs first, then recheck for
P1486.
P0107, P0108, P1128, P1129: MAP Sensor
P2227, P2228, P2229: Barometric Pressure Circuit
P1259, P1279: VTEC system
P0401: EGR Flow Insufficient
P0404: EGR Valve Lift Insufficient
P0406: EGR Valve Position Sensor High Voltage
P0125, P0116, P0117, P0118: Engine Coolant Temperature Circuit
P0112, P0113: Intake Air Temperature Circuit
P0345, P0349, P1336, P1337: CKP Sensor 1/2
P0300: Random Misfire
P0301, P0302, P0303, P0304, P0305, P0306: Cylinder 1, 2, 3, 4, 5 or 6 Misfire detected.
P0506, P0507: Idle Control System Malfunction
P0511: Idle Air Control Valve
DTC P1486 can set occasionally when the hood is opened.
Troubleshooting
— The MIL has been reported on.
— DTC P1486 is stored.
1. Turn the ignition Switch OFF.
2. Check the engine coolant
level.
Is the engine coolant level low?
Does the radiator fan keep
running?
YES
Check the radiator fan circuit,
radiator fan switch circuit and
the radiator fan switch.
It they are OK, substitute the
PCM and recheck.
If the symptom/indication goes
away, replace the original PCM.
Refill the engine coolant. If neces-
sary, check the cooling system.
Test the thermostat.
Check for the radiator for circuit:
1. Turn the ignition switch ON
(II).
2. Check the radiator fan.ProCarManuals.com
Cylinder Heads
Illustrated Index (cont'd)
CAUTION:
To avoid damage, wait until the engine coolant temperature drops below 100°F (38°C) before removing a cylinder
head.
When handling a metal gasket, take care not to fold it or damage the contact surface.
NOTE: Clean the oil control orifice when installing.
CYLINDER HEAD BOLT
11 x 1.5 mm
76 N-m (7.8 kgf-m, 56 Ibf-ft)
Apply engine oil to the
bolt threads.
EXHAUST GAS
RECIRCULATION
(EGR) PASSAGE
8 x
1.25
mm
22 N-m (2.2 kgf-m,
16 Ibf-ft)
OIL CONTROL
ORIFICES
Remove with 6 x 1.0 mm
bolt and clean.
RIGHT CYLINDER
HEAD GASKET
Replace.
OIL CONTROL
ORIFICES
Remove with 6 x 1.0 mm
bolt and clean.
10 x
1.25
mm
44 N-m (4.5 kgf-m,
33 Ibf-ft)
LEFT CYLINDER
HEAD GASKET
Replace.
8 x
1.25
mm
22 N-m (2.2 kgf-m,
16 Ibf-ft)
DOWEL PIN
DOWEL PIN
GASKET
Replace.
CYLINDER
HEAD
O-RINGS
Replace.
CYLINDER
HEADProCarManuals.com
Thermostat
Replacement
NOTE: Use new O-rings when reassembling.
BLEED BOLT
9.8 N-m (1.0 kgf-m,
7.2 Ibf-ft)
ENGINE COOLANT
TEMPERATURE
(ECT) GAUGE
SENDING UNIT
9 N-m (0.9 kgf-m,
7 Ibf-ft)
ENGINE COOLANT
TEMPERATURE
(ECT) SENSOR
18 N-m (1.8 kgf-m, 13 Ibf-ft)
THERMOSTAT
COVER
O-RING
Replace.
THERMOSTAT
Install with pin up.
RUBBER SEAL
Replace.
6 x 1.0 mm
12 N-m (1.2 kgf-m,
8.7 Ibf-ft)ProCarManuals.com
PCM Data
You can retrieve data from the PCM by connecting the OBD II scan tool or the Honda PGM Tester to the Data Link
Connector (DLC). The items listed in the table below conform to SAE recommended practice. The Honda PGM Tester also
reads data beyond that recommended by SAE so that this data may help you find the causes of intermittent problems.
NOTE:
• The "operating values" listed are approximate and may vary depending on the environment and the individual vehicle.
• Unless noted otherwise, "at idle speed" means idling with the engine completely warmed up, transmission in Park or
neutral, and the A/C and all accessories turned off.
Data
Description
Operating Value
Freeze Data
Diagnostic
Trouble Code
(DTC)
If the PCM detects a problem, it will store it as a code
consisting of one letter and four numbers.
Depending on the problem, an SAE-defined code
(P0xxx)
or a
Honda-defined code
(P1xxx)
will
be
output
to the tester.
If no problem is detected,
there is no output.
YES
Engine Speed
The PCM computes engine speed from the signals sent
from the Crankshaft Position (CKP) sensor.
This data is used for determining the time and amount
of fuel injection.
Nearly the same as
tachometer indication at
idle speed:
650 ± 50 rpm
YES
Vehicle Speed
The PCM converts pulse signals from the Vehicle
Speed Sensor (VSS) into speed data.
Nearly the same as
speedometer indication
YES
Manifold
Absolute
Pressure (MAP)
The absolute pressure created in the intake manifold by
engine load and speed.
With engine stopped:
Nearly the same as atmo-
spheric pressure.
At idle speed:
24 - 37
kPa
(180
-
280
mmHg, 7.1 - 11.0 inHg)
YES
Engine Coolant
Temperature
(ECT)
The ECT sensor converts coolant temperature into
voltage and signals the PCM. The sensor is a thermistor
whose internal resistance changes with coolant
temperature. The PCM uses the voltage signals from
the ECT sensor to determine the amount of injected
fuel.
With cold engine:
Same as ambient temper-
ature and IAT
With engine warmed up:
approx. 158 - 212°F
(70 - 100°C)
YES
Heated Oxygen
Sensor (HO2S)
(Bank 1, Sensor 1)
(Bank 2, Sensor 1)
(Sensor 2)
The HO2S detects the oxygen content in the exhaust
gas and sends voltage signals to the PCM. Based on
these signals, the PCM controls the air/fuel ratio. When
the oxygen content is high (that is, when the ratio is
leaner than the stoichiometric ratio), the voltage signal
is lower. When the oxygen content is low (that is, when
the ratio is richer than the stoichiometric ratio), the
voltage signal is higher.
0.0 -
1.25
V
At idle speed:
about 0.1 - 0.9 V
NOProCarManuals.com
PGM-FI Syste m
System Descriptio n
INPUTSPOWERTRAI N CONTRO L MODUL E (PCM )OUTPUT S
CKP/CYP Senso r
Cruise
Control
Signal ('04)MA P Senso rECT Senso rIAT Senso rTP Senso rEGR Valv e Positio n Senso rLeft Primar y HO2 SRight Primar y HO2 SSecondar y HO2 SVSSBAR O Senso rLeft Knoc k Senso rRight Knoc k Senso rTCS Signals *VSA Signals*1
Spar k Plu g Voltag e Detectio nModule Signa lStarte r Signa lALT F R Signa lAir Conditionin g Signa lTransmissio n Rang e Switc h Signa lBattery Voltag e (IGN.1 )Brake Peda l Positio n Switc h Signa lPSP Switc h Signa lImmobilize r Signa lFTP Senso rCountershaf t Spee d Senso rMainshaf t Spee d Senso r
Idle Ai r Injecto r Timin g an d Duratio n
Other Contro l Function s
Ignition Timin g Contro l
PCM Back-u p Function s
InjectorsPGM-FI Mai n Rela y (Fue l Pump )Fuel Pum p Rela yMILD4 Indicato r Ligh tIAC Valv eA/C Compresso r Clutc h Rela yICMEVA P Caniste r Purg e Valv eLeft Primar y HO2 S Heate rRight Primar y HO2 S Heate rSecondar y HO2 S Heate rEGR Valv e Vacuu m Contro l Valv ePressur e Regulato r Vacuu mControl Solenoi d Valv eIMRC Solenoi d Valv e 1IMR C Solenoi d Valv e 2DL CTorqu e Converte r Clutc h Solenoi dValveShift Solenoi d Valv eA/T Clutc h Pressur e Contro lSolenoid Valv eEVAP Bypas s Solenoi d Valv eEVAP Caniste r Ven t Shu t Valv eEngin e Moun t Contro l Solenoi dValve
PGM-F I Syste m
Th e PGM-F I syste m o n thi s mode l i s a sequentia l multipor t fue l injectio n system .
Injecto r Timin g an d Duratio n
Th e PC M contain s memorie s fo r th e basi c discharg e duration s a t variou s engin e speed s an d manifol d pressures . Th e
basi c discharg e duration , afte r bein g rea d ou t fro m th e memory , i s furthe r modifie d b y signal s sen t fro m variou s sensor s
t o obtai n th e fina l discharg e duration .
Idl e Ai r Contro l
Idl e Ai r Contro l Valv e (IA C Valve )
Whe n th e engin e i s cold , th e A/ C compresso r i s on , th e transmissio n i s i n gear , th e brak e peda l i s depressed , th e powe r
steerin g loa d i s high , o r th e alternato r i s charging , th e PC M control s curren t t o th e IA C Valv e t o maintai n th e correc t idl e
speed .
Ignition Timin g Contro l
• Th e PC M contain s memorie s fo r basi c ignitio n timin g a t variou s engin e speed s an d manifol d ai r flo w rates . Ignitio n
timin g i s als o adjuste d fo r engin e coolan t temperature .
• A knoc k contro l syste m is als o used . Whe n detonatio n i s detecte d b y a knoc k sensor , th e ignitio n timin g is retarded .
Othe r Contro l Function s
1 . Startin g Contro l
Whe n th e engin e is started , th e PC M provide s a ric h mixtur e b y increasin g injecto r duration .
2 . Fue l Pum p Contro l
• Whe n th e ignitio n switc h i s initiall y turne d on , th e PC M supplie s groun d t o th e PGM-F I mai n rela y tha t supplie s cur -
ren t t o th e fue l pum p fo r 2 second s t o pressuriz e th e fue l system .
• Whe n th e engin e is running , th e PC M supplie s groun d to th e PGM-F I mai n rela y tha t supplie s current to th e fue l pump .
• Whe n th e engin e is no t runnin g an d th e ignitio n i s on , th e PC M cut s groun d t o th e PGM-F I mai n rela y whic h cut s
curren t t o th e fue l pump .
*: wit h TC S*1: wit h VS A
Idle Ai r Contro l
Coolant Temperature Gauge ('04)
ProCarManuals.com
Electronic Control System
The electronic control system consists of a Powertrain Control Module (PCM), sensors, a A/T clutch pressure control
solenoid and four solenoid valves. Shifting and lock-up are electronically controlled for comfortable driving under all con-
ditions. The PCM is located below the dashboard, under the front lower panel on the passenger's side.
PCM
Throttle Position Sensor
Signal
Engine Coolant Temperature
Sensor Signal
Indicator Light
Self-Diagnosis Signal
PGM-FI
Control System
Shift Control
Lock-up Control
A/T Control System
Self-Diagnosis
Function
Vehicle Speed Sensor
Signal
Service Check Connector
Shift Solenoid
Valve A
Shift Solenoid
Valve B
A/T Clutch Pressure Control
Solenoid Valve
Torque Converter Clutch
(Lock-up Control)
Solenoid Valve A
Torque Converter Clutch
(Lock-up Control)
Solenoid Valve B
Mainshaft Speed Sensor
Signal
Countershaft Speed
Sensor Signal
Interlock SystemProCarManuals.com