VSA Modulator-Contro l Uni t
Removal/Installatio n
NOTE:
• D o no t spil l brak e flui d o n th e vehicle ; i t ma y damag e th e paint ; i f brak e flui d doe s contac t th e paint , was h i t of f imme -
diatel y wit h water .
• Tak e car e no t t o damag e o r defor m th e brak e line s durin g remova l an d installation .
• T o preven t th e brak e flui d fro m flowing , plu g an d cove r th e hos e end s an d joint s wit h a sho p towe l o r equivalen t material .
Remova l
1. Disconnec t th e pressur e senso r 3 P connector .
2 . Pul l th e lockin g leve r o f th e VS A contro l uni t 42 P connec -
to r up , the n disconnec t th e connector .
3 . Disconnec t th e si x brak e lines .
4 . Remov e th e tw o 8 m m nuts .
5 . Remov e th e VS A modulator-contro l unit .
Installatio n
1 . Instal l th e VS A modulator-contro l unit , the n tighte n th e
two 8 m m nuts .
2. Alig n th e connectin g surface s o f th e VS A contro l uni t 42 P
connector .
3 . Pus h th e lockin g leve r o f th e VS A contro l uni t 42 P con -
necto r dow n unti l yo u hea r a click .
4 . Connec t th e pressur e senso r 3 P connector .
5 . Connec t th e si x brak e lines .
6 . D o th e steerin g angl e senso r neutra l memorizatio n pro -
cedur e (se e pag e 19-8 ).
7 . Blee d th e precharg e brak e lin e (se e pag e 19-10 ).
8 . Blee d th e brak e system , startin g wit h th e fron t wheels .
9 . Star t th e engine , an d chec k tha t th e AB S an d VS A indica -
tor s g o off .
10 . Test-driv e th e vehicle , an d chec k tha t th e AB S an d VS A
indicator s d o no t com e on .
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Power Doo r Lock s
Componen t Locatio n Inde x
'02 model :
NOTE: Refe r t o th e '9 6 - 0 1 3.5R L Servic e Manual , P/ N 61SZ305 ,
for th e item s no t show n in thi s section .
UNLOCK BUTTO N LOC
K BUTTO N
TRUN K
BUTTO N
PANI C BUTTO N
TRANSMITTE R
Test , pag e 23-3 4
Programming , pag e 23-3 4
DRIVER' S DOO R
LOC K SWITCH *
Test/Replacement , pag e 23-29 5
DRIVER' S DOO R LOC K ACTUATO R
Test , pag e 23-29 3
Replacement , sectio n 2 0DRIVER' S DOO R
KE Y CYLINDE R SWITCH *
Test , pag e 23-29 5
DRIVER' S DOO R LOCK *
KNO B SWITC H
Test , pag e 23-29 3
LEFT REA R DOO R LOC K ACTUATO R
Test , pag e 23-29 4
Replacement , sectio n 2 0LEF T REA R DOO R LOC K
KNO B SWITCH *
Test , pag e 23-29 4 TRUN
K LI D OPENE R
SOLENOI D
*: Yo u ca n als o tes t th e switche s b y usin g th e self-diagnosi s functio n (mod e 2) . (Se e pag e 23-25 2 o f th e '9 6 - 0 1 3.5R L
Servic e Manual. )
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Power Doo r Lock s
Keyles s Receive r Uni t Inpu t Tes t ('0 2 Model )
1. Remov e th e rea r sea t (se e sectio n 20 ).
2 . Disconnec t th e 7 P connecto r fro m th e keyles s receive r unit .
3 . Inspec t th e connecto r an d socke t terminal s t o b e sur e the y ar e al l makin g goo d contact .
• I f th e terminal s ar e bent , loos e o r corroded , repai r the m a s necessary , an d rechec k th e system .
• I f th e terminal s loo k OK , mak e th e followin g inpu t test s a t th e connector .
— If an y tes t indicate s a problem , fin d an d correc t th e cause , the n rechec k th e system .
— If al l th e inpu t test s prov e OK , th e contro l uni t mus t b e faulty ; replac e it .
KEYLES SRECEIVE RUNIT
7P CONNECTO R
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Cavity Wire
Test condition
Test: Desired result
Possible cause if result is not obtained
6
5
4
2
3
1
7
YEL/BLK
YEL
PNK/BLU
GRN
RED/WHT
BLK
WHT
Jump to ground
Ignition switch ON (II)
Jump to ground
Jump to ground
Jump to ground
Under all conditions
Under all conditions
The horn should sound.
Check for voltage to ground:
There should be battery voltage.
The trunk should open.
The doors should unlock.
If all doors are closed, the doors
should lock.
Check for continuity to ground:
There should be continuity.
Check for voltage to ground:
There should be battery voltage.
• Blown No. 44 (20 A) fuse in the
under-hood fuse/relay box
• Faulty multiplex control unit
(passenger's)
• Faulty horn
• An open in the wire
• Blown No. 13 (7.5 A) fuse in the
under-dash fuse/relay box
• An open in the wire
• Blown No. 44 (20 A) fuse in the
under-hood fuse/relay box
• Faulty multiplex control unit
(passenger's)
• Faulty trunk lid opener
• An open in the wire
• Blown No. 44 (20 A) fuse in the
under-hood fuse/relay box
• Faulty multiplex control unit
(passenger's)
• An open in the wire
• Blown No. 44 (20 A) fuse in the
under-hood fuse/relay box
• Faulty multiplex control unit
(passenger's)
• An open in the wire
• Poor ground (G602)
• An open in the wire
• Blown No. 44, (20 A) fuse in the
under-hood fuse/relay box
• An open in the wireProCarManuals.com
Power Doo r Lock s
Transmitte r Tes t ('0 2-04 Models )
NOTE:
• I f th e door s unloc k o r loc k wit h th e transmitter , bu t
th e LE D o n th e transmitte r doe s no t com e on , th e
LE D is faulty ; replac e th e transmitter .
• I f an y doo r i s open , yo u canno t loc k th e doo r wit h th e
transmitter .
• I f yo u unlocke d th e door s wit h th e transmitter , bu t d o
no t ope n an y o f th e door s withi n 3 0 seconds , th e
door s reloc k automatically .
• Th e door s d o no t loc k o r unloc k wit h th e transmitte r
if th e ignitio n ke y is inserte d in th e ignitio n switch .
• Fo r PANI C butto n an d TRUN K butto n operation , hol d
th e butto n lo r mor e tha n 1 second .
1 . Pres s th e loc k o r unloc k butto n fiv e o r si x time s t o
rese t th e transmitter .
• I f th e lock s work , th e transmitte r i s OK .
• I f th e lock s don' t work , g o to ste p 2 .
2 . Ope n th e transmitte r an d chec k fo r wate r damage .
• I f yo u fin d an y wate r damage , replac e th e trans -
mitter.
• I f ther e is n o wate r damage , g o to ste p 3 .
3 . Replac e th e transmitte r batter y wit h a ne w one , an d tr y
t o loc k an d unloc k th e door s wit h th e transmitte r b y
pressin g th e loc k o r unloc k butto n fiv e o r si x times .
• I f th e door s loc k an d unlock , th e transmitte r i s OK .
• I f th e door s don' t loc k an d unlock , g o to ste p 4 .
BATTER Y(CR2025)
4. Reprogra m th e transmitter , the n tr y t o loc k an d
unloc k th e doors .
• I f th e door s loc k an d unlock , th e transmitte r i s OK .
• I f th e door s don' t loc k an d unlock , replac e th e
transmitter .
Transmitte r Programmin g
('02-04 Models )
Storing transmitte r codes :
Th e code s o f u p t o thre e transmitter s ca n b e rea d int o
th e keyles s receive r uni t memory . (I f a fourt h cod e i s
stored , th e cod e whic h wa s inpu t firs t wil l b e erased. )
NOTE : I t i s importan t t o maintai n th e tim e limit s
betwee n th e steps . Mak e sur e th e doors , hoo d an d tail -
gat e ar e closed .
1 . Tur n th e ignitio n switc h O N (II) .
2 . Withi n 1 to 4 sec. , pus h th e transmitte r loc k o r
unloc k butto n wit h th e transmitte r aime d a t th e key -
les s receive r unit .
3 . Withi n 1 to 4 sec. , tur n th e ignitio n switc h OFF .
4. Withi n 1 to 4 sec. , tur n th e ignitio n switc h O N (II) .
5. Withi n 1 to 4 sec. , pus h th e transmitte r loc k o r
unloc k butto n with the transmitte r aime d a t th e
receive r keyles s unit .
6 . Withi n 1 to 4 sec. , tur n th e ignitio n switc h OFF .
7 . Withi n 1 to 4 sec. , tur n th e ignitio n switc h O N (II) .
8 . Withi n 1 to 4 sec. , pus h th e transmitte r loc k o r
unloc k butto n wit h th e transmitte r aime d a t th e key -
les s receive r unit .
9 . Withi n 1 to 4 sec. , tur n th e ignitio n switc h OFF .
10 . Withi n 4 sec. , tur n th e ignitio n switc h O N (II) .
11 . Withi n 1 to 4 sec. , pus h th e transmitte r loc k o r
unloc k butto n wit h th e transmitte r aime d a t th e key -
les s receive r unit .
12 . Confir m yo u ca n hea r th e soun d o f th e doo r loc k
actuators . Withi n 1 to 4 sec. , pus h th e transmitte r
loc k o r unloc k butto n again .
13 . Withi n 1 0 sec. , ai m th e transmitter s (u p t o three )
whos e code s yo u wan t t o stor e a t th e receiver , an d
pres s th e transmitte r loc k o r unloc k buttons .
Confir m tha t yo u can hea r th e soun d o f th e doo r
loc k actuator s afte r eac h transmitte r cod e is stored .
14 . Tur n th e ignitio n switc h OFF , an d pul l ou t th e key .
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Description
Basic operation:
1. OnStar system is activated.
2. Data is transmitted to service provider.
GPS SATELLITES
Two-way cellular communication
with call center.
Dispatch
Rescue/Police
911 CALL
CENTER
3. Call center associate makes appropriate response:
— Accident/Emergency notification (Police, Fire and EMS, etc.)
— Airbag deployment (Accident)
— Roadside assistance
— Stolen vehicle tracking
— Remote door lock/unlock command
— Misplaced vehicle (Flashes parking lights/honks horn)
— Route guidance
— Ride Assist
— Concierge services/convenience
Buttons and indicator:
DOT BUTTON
ONSTAR INDICATOR
Solid Green Light: System OK
Flashing Green Light: Call in
progress
Solid Red Light: System
malfunction
Flashing Red Light: Call
in progress, but malfunction
in system exist.
ONSTAR BUTTON
EMERGENCY BUTTON
Activation and termination
of voice recognition
(VR) for virtual advisor and cellular phone.
Used to connect to call
center (voice based information
service).
Used for emergencies.
Emergency calls have priority
over all others.
ONSTAR CALL
CENTER
(Human Advisor)
Requests for
dispatchProCarManuals.com
OnStar Syste m ('0 2 Mode l USA )
Descriptio n (cont'd )
Stolen vehicl e tracking :
If th e vehicl e i s stolen , th e owne r ca n repor t i t t o th e cal l center . The y wil l notif y th e authoritie s an d trac k th e vehicl e loca -
tio n t o assis t i n recovery .
Virtual advisor :
1. Virtua l adviso r setup . A subscribe r set s u p a persona l profil e o n thei r hom e compute r throug h th e interne t a t th e
OnSta r we b site .
— Stoc k portfoli o
— Traffi c
— Sport s
— New s
— Weather
— E-mai l
2 . Subscribe r call s OnSta r cal l center .
3 . OnSta r receive s an d processe s request .
4 . Profil e accesse d fo r requeste d information .
5 . OnSta r send s informatio n bac k t o subscriber . A compute r voic e relay s th e requeste d information .
Cellular phone :
The use r can mak e a hands-fre e cellula r phon e cal l wit h on e touc h (b y pressin g th e "dot " button) , an d b y usin g voic e
recognitio n commands .
Remote operation :
Vehicle door s ca n b e locke d remotel y if forgotte n o r unlocke d whe n key s ar e accidentall y lef t insid e th e vehicle . I f th e vehi -
cl e is misplace d in a parkin g lot , vehicl e aler t (honk s th e hor n an d Flashe s th e parkin g lights ) ca n b e requeste d remotely .
NOTE : Durin g norma l vehicl e operation , th e syste m is i n hig h powe r mode . Afte r th e ignitio n switc h i s turne d OF F th e sys -
te m wil l g o int o lo w powe r mod e fo r 4 8 hours , afte r tha t th e syste m wil l switc h t o slee p mod e t o conserv e batter y power .
Whe n
in lo w powe r mode , the syste m will switc h back to th e hig h powe r mod e for 1 minut e out o f ever y 10 minute s for a
perio d o f 4 8 hours . Remot e operatio n is onl y availabl e durin g th e 1 minut e perio d o f hig h powe r operation . Whe n th e sys -
te m is i n slee p mode , remot e operatio n i s no t possible .
Registerin g replacemen t components :
If th e OnSta r contro l uni t o r th e OnSta r radi o frequenc y modulato r uni t ar e replaced , yo u mus t cal l OnSta r deale r suppor t
b y regula r telephon e an d registe r th e ne w seria l number(s) .
OnStar contro l unit :OnSta r syste m radi ofrequenc y modulato r unit :
SERIA L NUMBE R
SERIAL NUMBE R
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OnStar Syste m ('0 2 Mode l USA )
Troubleshootin g
1. Chec k th e No . 5 6 (7. 5 A ) fus e i n th e under-hoo d
fuse/rela y bo x an d th e No . 4 (1 0 A ) fus e i n th e
under-das h fuse/rela y box .
Are the fuses OK?
YES - G o to ste p 2 .
NO - Fin d an d repai r th e caus e o f th e blow n fuse .
2. Remov e the rea r sea t (Refe r to th e '96-'0 1 3.5R L
Servic e Manual , P/ N 61SZ305 , fo r th e item s no t
show n in thi s section) .
3 . Chec k fo r continuit y betwee n th e A3 2 termina l o f
th e OnSta r contro l uni t an d bod y ground .
Is there continuity?
YES - G o to ste p 4 .
NO - Repai r ope n i n th e BL K wir e betwee n th e
OnSta r contro l uni t an d G601 .
4 . Chec k fo r continuit y betwee n th e B 1 termina l o f th e
OnSta r syste m interfac e uni t an d bod y ground .
Is there continuity?
YES - G o to ste p 5 .
NO - Repai r ope n i n th e BL K wir e betwee n th e
OnSta r syste m interfac e uni t an d G401 , G402 .
5 . Wit h th e ignitio n switc h OFF , pres s an d hol d th e
"dot " button . Tur n th e ignitio n switc h fro m OF F t o
AC C thre e time s an d bac k t o ACC , the n releas e th e
"dot " button .
6. Th e indicato r wil l flas h (gree n o r red ) i f an y failure s
hav e bee n detected . Troubleshoo t th e DTC s a s indi -
cate d below :
DTC
1
2
3
4
5
Sel f Diagnostic s Item s
GPS signa l erro r
Inter-devic e dedicate d
bu s malfunctio n
Deploymen t com -
mande d circui t
malfunctio n
OnSta r contro l uni t
malfunctio n
Cellula r phon e selec t
servic e switc h malfunc -
tio n (butto n module )
Note
OnSta r syste m
radi o frequenc y
modulator uni t com -
munication s erro r
SR S signa l ou t i s
ope n
Will onl y show s a s
"history " durin g
DTC displa y Example
: Whe n DTC 1 an d DTC 2 ar e detecte d
T1: 1 sec . T2 : 0. 2 sec . T3 : 0. 3 sec . T4 : 2 sec . T5 : 3 sec .
NOTE :
• Gree n indicato r flashe s histori c (stored ) failur e DTCs .
• Re d indicato r flashe s curren t failur e DTCs .
• Curren t DTCs , ar e displaye d first , followe d b y histor y
DTCs, i f any .
• DTC s ar e displaye d in numerica l orde r fo r tw o cycles .
Th e indicato r return s t o norma l functio n afte r th e tw o
cycles .
How to clea r th e codes :
Press th e OnSta r butto n withi n 3 second s afte r th e sec -
on d DT C cycle .
Ho w to ente r demonstratio n mode :
1 . Whe n ignitio n switc h i s turne d OF F withi n 3 se c
afte r DTC , syste m wil l b e shifte d t o demonstratio n
mode .
2. Eac h signals will be appea r in orde r below .
• 2 sec afte r ignitio n switc h is OFF : Doo r loc k
• 1 sec afte r doo r lock : door : Doo r unloc k
• 1 sec afte r doo r unlock : Hor n an d exterio r light s
perio d o f 0. 7 sec .
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