1996 ACURA RL KA9 Service Repair Manual

Ring Gea r Toot h Contac tRing Gea r Backlas h
Adjustmen t
1) Correc t Toot h Contac t
2 ) To e Contac t
Us e a thinne r driv e pinio n shi m (4 3 m m thrus t
shim ) t o mov e th e driv e pinio n awa y fro m th e rin g
gear .
3) Hee l Contac t
Us e a thicke r driv e pinio n shi m (4 3 m m thrus t
shim ) t o mov e th e driv e pinio n towar d th e rin g
gear .
4) Flan k Contac t
T o mov e th e rin g gea r awa y fro m th e driv e pin -
ion , us e a thicke r sid e bearin g shi m (79. 5 m m
thrus t shim ) o n th e driv e pinio n sid e an d a thinne r
on e o n th e rin g gea r side .
NOTE : Rechec k backlas h afte r replacin g th e sid e
bearin g shims . I f ou t o f specification , adjus t a s
describe d unde r To e Contact .
5) Fac e Contac t
To mov e th e rin g gea r towar d th e driv e pinion ,
us e a thinne r sid e bearin g shi m (79. 5 m m thrus t
shim ) o n th e driv e pinio n sid e an d a thicke r on e
o n th e rin g gea r side .
NOTE : Rechec k backlas h afte r replacin g th e sid e
bearin g shims . I f ou t o f specification , adjus t a s
describe d unde r Hee l Contact .
Adjustmen t
1. I f th e backlas h exceed s th e standard , correc t b y
decreasin g th e shi m thicknes s o n on e sid e an d
increasin g th e thicknes s o f th e othe r shi m th e sam e
amount .
NOTE:
• Th e tota l thicknes s o f bot h shim s mus t stil l equa l
th e tota l thicknes s o f th e origina l shims .
• I f ther e is to o muc h backlash , mov e th e rin g gea r
towar d th e driv e pinion . I f ther e i s no t enoug h
backlash , mov e th e rin g gea r awa y fro m th e
driv e pinion .
2 . Afte r adjustment , rechec k backlas h (se e page , 15-10 ).
Standard : 0.0 6 - 0.1 4 m m (0.00 2 - 0.00 6 in )
79. 5 m m THRUS T SHI M
AA
A B
AC
AD
AE
A F
AG
A H
A l
AJ
A K
AL
AM
A N
AO
A P
A Q
AR
AS
AT
A U
A V
AW
A X
Par t Numbe r
41460-P5D-00 0
41461-P5D-00 0
41462-P5D-00 0
41 46 3 -PS D -00 0
41464-P5D-00 0
41 46 5 -PS D -00 0
41466-P5D-00 0
4 1467 -PS D -00 0
41468-P5D-00 0
41 46 9 -PS D -00 0
41 47 0 -PS D -00 0
4147 1 -PS D -00 0
41 47 2 -PS D -00 0
41 47 3 -PS D -00 0
41 47 4 -PS D -00 0
41 47 5 -PS D -00 0
41 47 6 -PS D -00 0
41 47 7 -PS D -00 0
41 47 8 -PS D -00 0
41479-P5D-00 0
41 48 0 -PS D -00 0
41481-P5D-00 0
41 48 2 -PS D -00 0
41 48 3 -PS D -00 0
Thicknes s
0.66 m m (0.026 0 in )
1.1 7 m m (0.046 1 in )
1.2 0 m m (0.047 2 in )
1.2 3 m m (0.048 4 in )
1.2 6 m m (0.049 6 in )
1.2 9 m m (0.050 8 in )
1.3 2 m m (0.052 0 in )
1.3 5 m m (0.053 1 in )
1.38 m m (0.054 3 in )
1.4 1 m m (0.055 5 in )
1.4 4 m m (0.056 7 in )
1.4 7 m m (0.057 9 in )
1.5 0 m m (0.059 1 in )
1.5 3 m m (0.060 2 in )
1.5 6 m m (0.061 4 in )
1.5 9 m m (0.062 6 in )
1.6 2 m m (0.063 8 in )
1.6 5 m m (0.065 0 in )
1.6 8 m m (0.066 1 in )
1.7 1 m m (0.067 3 in )
1.7 4 m m (0.068 5 in )
1.7 7 m m (0.069 7 in )
1.8 0 m m (0.070 9 in )
1.8 3 m m (0.072 0 in )
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Differential Assembl y
Installation
NOTE: I f th e differentia l cas e i s replaced , th e 2 6 m m
shi m mus t b e adjuste d (se e ste p 1) . I f th e differentia l
cas e wa s no t replaced , g o to ste p 4 .
1 . Instal l th e differentia l assembly .
2 . Measur e th e clearanc e betwee n th e differentia l cas e
an d th e torqu e converte r housing .
26 m m SHI M
3. Selec t th e 2 6 m m shi m fro m th e followin g table .
2 6 m m SHI M
A
B
C
D
E
F
G
H
I
J
K
L
Part Numbe r
41432 -PY4 - 00 0
41433-PY4-00 0
41434-PY4-00 0
41435-PY4-000
41436-PY4-00 0
41437-PY4-00 0
41438-PY4-00 0
41439-PY4-00 0
41440-PY4-00 0
41441-PY4-00 0
41442-PY4-00 0
41443-PY4-00 0Thicknes
s
1.9 m m (0.0 7 48 in )
2.0 m m (0.078 7 in )
2.1 m m (0.082 7 in )
2.2 m m (0.086 6 in )
2.3 m m (0.090 6 in )
2.4 m m (0.094 5 in )
2.5 m m (0.098 4 in )
2.6 m m (0.102 4 in )
2.7 m m (0.106 3 in )
2.8 m m (0. 1 102 in )
2.9 m m (0. 1 142 in )
3.0 m m (0. 1 181 in )
Measuremen t
Value
1.99- 1.9 m m
2.0 9 - 2.0 m m
2.19-2. 1 m m
2.2 9 -2. 2 mm
2.39-2. 3 m m
2.4 9 -2. 4 mm
2.59-2. 5 m m
2.69-2. 6 m m
2.7 9 -2. 7 mm
2.89 - 2.8 m m
2.9 9 - 2.9 m m
3.09-3. 0 m m
4. Instal l th e tw o dowe l pin s o n th e differentia l assem -
bly.
DOWE L PIN S
5. Attac h th e differentia l assembl y t o th e engine , the n
tighte n th e fou r mountin g bolt s t o th e specifie d
torque .
O-RING .Replace .
12 x 1.2 5 mm64 N- m (6. 5 kgf-m ,
4 7 Ibf-ft )
26 m m SHI M
6. Instal l th e 2 6 m m shim , the n tighte n th e mountin g
bolt s t o th e specifie d torque .
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