Page 665 of 1954

(From pag e 11-160 ) (Fro
m pag e 11-160 )
PCM CONNECTO R A (26P )
YES
Chec k fo r a shor t i n th e wir e
(IABSC 1 line) :
1. Tur n th e ignitio n switc h OFF .2. Disconnec t th e PC M connec -tor A (26P ) fro m th e PCM .3. Chec k fo r continuit y betwee n
PC M connecto r termina l A2 0
and bod y ground .
Is ther e continuity ?
NO
Substitut e a known-goo d PC M
an d rechec k (se e pag e 11-42 fo r
immobilize r information) . I f symp -
to m goe s away , replac e th e origi -
nal PCM .
Is ther e continuit y t o ground ?
NO
Substitut e a known-goo d PC Mand rechec k (se e pag e 11-42 fo r
immobilize r information) . I f symp -
to m goe s away , replac e th e origi -
nal PCM .
Wire sid e o f femal e terminal s
Repai r shor t t o groun d a t wire
betwee n PC M (A20 ) an d th e 4 Pconnector .
YESReplac e th e IMR C solenoi d valv e2.
Repai r shor t t o groun d a t wir ebetwee n PC M (A22 ) an d th e 4 Pconnector .
YES
NO
Chec k fo r a shor t i n th e wir e
(IABCS 2 line) :
1. Tur n th e ignitio n switc h OFF .2. Disconnec t th e PC M connec -tor A (26P ) for m th e PCM .3. Chec k fo r continuit y betwee n
PC M connecto r termina l A2 2
and bod y ground .IMRC syste m is OK .
NO
Is ther e vacuum ? Chec
k th e IMR C Solenoi d Valv e2:Disconnec t th e 6 P connecto r fro m
th e IMRC/engin e moun t contro l
solenoi d valv e assy .
YES
Chec k fo r vacuu m at 4,00 0 rpm :
1 . Rais e engin e spee d t o 4,00 0
rpm.2. Chec k fo r vacuu m a t No . 8
vacuu m hose .
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Page 666 of 1954

Intake Ai r Syste m
Intake Manifol d Runne r Contro l (IMRC ) Syste m (cont'd )
Intake Manifol d Runne r Contro l (IMRC ) Valv e 1 Testin g
1 . Disconnec t th e No . 2 hos e fro m th e vacuu m hos e
manifold , an d attac h a vacuu m pum p t o th e vacuu m
hos e manifold .
IMRC SOLENOI D VALV E 1
VACUU MPUMP/GAUG E
A973 X - 04 1 -
XXXX X
2. Appl y vacuu m an d verif y tha t th e IMR C diaphrag m
hold s vacuu m an d tha t a s th e vacuu m is applie d an d
release d th e IMR C diaphrag m ro d move s in an d out .
I f th e IMR C diaphrag m doe s no t hol d vacuu m o r th e
IMR C diaphrag m ro d doe s no t mov e i n an d out ,
replac e th e IMR C diaphrag m (se e sectio n 9 ) an d retest . Intak
e Manifol d Runne r Contro l (IMRC ) Valv e 2 Testin g
1 . Disconnec t th e No . 8 hos e fro m th e vacuu m hos e
manifold , an d attac h a vacuu m pum p t o th e vacu -
u m hos e manifold .
IMRC SOLENOI D VALV E 2
No . 8 HOS E
2. Appl y vacuu m an d verif y tha t th e IMR C diaphrag m
hold s vacuu m an d tha t a s th e vacuu m is applie d
an d release d th e IMR C diaphrag m ro d move s in an d
out.
If th e IMR C diaphrag m doe s no t hol d vacuu m o r th e
IMR C diaphrag m ro d doe s no t mov e i n an d out ,
replac e th e IMRC diaphrag m (se e sectio n 9 ) an d
retest .
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Page 667 of 1954
Intake Ai r Bypas s Contro l Syste m
Descriptio n
Th e Intak e Ai r Bypas s Contro l syste m enable s fres h ai r
t o b e draw n throug h th e throttl e bod y an d fue l injecto r
port.
INJECTO R
AI R FLO W FRO M TH E
IDL E AI R CONTRO L THERMA L VALV E
Testing
1 . Star t th e engine . Hol d th e engin e a t 3,00 0 rp m wit h
n o loa d i n Par k o r neutra l until the radiato r fa n
come s on .
2 . Disconnec t th e vacuu m hose s an d connec t vacuu m
pum p t o th e hose s individually .
VACUUM PUMP /GAUGE , 0 - 3 0 In.H gA973 X - 04 1 -
XXXX X
3. Allo w th e engin e t o idle , an d chec k th e vacuum .
• I f n o vacuum , chec k th e vacuu m hos e routin g o f
th e intak e ai r bypas s contro l system .
• I f th e vacuum , chec k th e IA C Valv e (se e pag e
11-115 ), th e Idl e Ai r Contro l Therma l Valv e (se e
pag e 11-123 ) an d th e intak e manifol d port . I f th e
intak e manifol d por t i s clogged , clea n it wit h car -
bureto r cleaner .
ProCarManuals.com
Page 668 of 1954

Emission Contro l Syste m
System Descriptio n
The emissio n contro l syste m include s a Thre e Wa y Cata -
lyti c Converte r (TWC) , Exhaus t Ga s Recirculatio n (EGR )
system , Positiv e Crankcas e Ventilatio n (PCV ) syste m an d
Evaporativ e Emissio n (EVAP ) system . Th e emissio n contro l
syste m is designe d t o mee t federa l an d stat e emissio n
standards .
Tailpipe Emissio n
Inspection
Do no t smok e durin g thi s procedure . Kee p
an y ope n flam e awa y fro m you r wor k area .
1 . Star t th e engine . Hol d th e engin e a t 3,00 0 rp m wit h
n o loa d (i n Par k o r neutral ) unti l th e radiato r fa n
come s on , the n le t i t idle .
2 . Connec t a tachometer .
3 . Chec k an d adjus t th e idl e speed , i f necessar y (se e
pag e 11-124 ).
4 . War m u p an d calibrat e th e C O mete r accordin g to th e
mete r manufacturer' s instructions .
5 . Chec k idl e C O wit h th e headlights , heate r blower ,
rea r windo w defogger , coolin g fan , an d ai r condition -
er off .
NOTE : (Canada ) Depres s th e parkin g brak e pedal .
Star t th e engine , the n chec k tha t th e headlight s ar e
off.
CO mete r shoul d indicat e 0.1 % maximum .
Three Wa y Catalyti c Converte r
(TWC)
Descriptio n
Th e Thre e Wa y Catalyti c Converte r (TWC) is use d t o
conver t hydrocarbon s (HC) , carbo n monoxid e (CO) , an d
oxide s o f nitroge n (NOx) in th e exhaus t gas , t o carbo n
dioxid e (CO
2), dinitroge n (N2) an d wate r vapor .
SECONDAR Y HEATE D OXYGE N SENSO R (SENSO R 2)
HOUSIN G
THREE WA Y
CATALYST S
ProCarManuals.com
Page 669 of 1954

The sca n too l indicate s Diagnosti c Troubl e Cod e (DTC ) P0420 : Catalys t syste m efficienc y belo w threshold .
Descriptio n
This syste m evaluate s th e catalyst' s capacit y b y mean s o f th e HO2 S (Primar y an d Secondary ) outpu t durin g stabl e drivin g
conditions . I f deterioratio n ha s bee n detecte d durin g tw o consecutiv e drivin g cycles , th e MI L come s o n an d DT C P042 0 wil l
be stored .
NOTE : I f som e o f th e DTC s liste d belo w ar e store d a t th e sam e tim e a s DT C P0420 , troubleshoo t thos e DTC s first , the n
troubleshoo t DT C P0420 .
P0136 , P0139 : Secondar y HO2 S
P0141 : Secondar y HO2 S Heate r
Possibl e Caus e
• TW C Deterioratio n
• Exhaus t syste m leakag e
Troubleshootin g Flowchar t
— Th e MI L ha s bee n reporte d on .
— DT C P042 0 is stored .
Proble m verification :
1 . D o th e PC M Rese t Procedure .
2 . Star t th e engine . Hol d th e
engin e a t 3,00 0 rp m wit h n o
loa d (i n Par k o r neutral ) unti l
th e radiato r fa n come s on .
3 . Connec t th e AC S servic e con -
nector .
4 . Test-driv e 4 0 - 5 5 mp h (6 4 -
8 8 km/h ) fo r approx . 2 min -
utes . The n decelerat e fo r a t
leas t 3 second s wit h th e throt -
tl e completel y closed . The n
reduc e th e vehicl e spee d t o
3 5 mp h (5 6 km/h) , an d tr y t o
hol d it unti l th e readines s cod e
come s on .
I s DT C P042 0 indicated ?
YES
Chec k th e TW C (se e sectio n 9 ).
I f necessary , replac e th e TWC . Intermitten
t failure , syste m is O K
at thi s time .
NO
ProCarManuals.com
Page 670 of 1954

Emission Control System
Exhaust Gas Recirculation (EGR) System
Description
The EGR system is designed to reduce oxides of nitrogen emissions (NOx) by recirculating exhaust gas through the EGR
valve and the intake manifold into the combustion chambers. It is composed of the EGR valve, EGR valve vacuum control
valve, EGR valve vacuum control solenoid valve, PCM and various sensors.
The PCM contains memories for ideal EGR valve lifts for varying operating conditions. The EGR valve position sensor
detects the amount of EGR valve lift and sends the information to the PCM. The PCM then compares it with the ideal EGR
valve lift which is determined by signals sent from the other sensors. If there is any difference between the two, the PCM
cuts current to the EGR valve vacuum control solenoid valve to reduce vacuum applied to the EGR valve.
EGR VALVE
POSITION SENSOR
INTAKE MANIFOLD
From No. 20 ECU (PCM)
(20 A) FUSE
(in the under-dash
fuse/relay box)
VARIOUS
SENSORS
EGR VALVE
EGR VALVE
VACUUM
CONTROL
SOLENOID
VALVE
EGR VALVE
VACUUM
CONTROL
VALVEProCarManuals.com
Page 671 of 1954

The scan tool indicates Diagnostic Trouble Code (DTC) P0420: Insufficient flow in the Exhaust Gas Recirculation
(EGR)
system.
Description
Deterioration (clogging, leakage, etc.) in the EGR line or EGR valve is detected by means of the changes in manifold abso-
lute pressure before and after the operation of the EGR valve.
If deterioration has been detected during two consecutive driving cycles, the MIL will come on and DTC P0401 will be
stored.
Possible Causes
• Clogging, leakage in the EGR line
• Faulty EGR valve
Troubleshooting Flowchart
Is DTC P0401 indicated?
Intermittent failure, system is OK
at this time.
YES
Clean the intake manifold EGR
port and EGR passage with car-
buretor cleaner.
Clean the passage inside the
EGR valve with carburetor
cleaner or replace the valve.
NO
Problem verification:
1. Do the PCM Reset Procedure.
2. Connect the ACS service con-
nector.
3. Test-drive under the following
conditions.
— Without any electrical load
— Transmission in posi-
tion
— Decelerate from 55 mph
(88 km/h) for at least 5 sec-
onds.
The MIL has been reported on.
DTC P0401 is stored.ProCarManuals.com
Page 672 of 1954

Emission Contro l Syste m
Exhaus t Ga s Recirculatio n (EGR ) Syste m (cont'd )
The sca n tool indicate s Diagnosti c Trouble Code (DTC ) P1491 : An insufficien t lift of th e Exhaus t Gas Recirculatio n
(EGR) valve .
Is DT C P149 1 indicated ?
YES
Chec k fo r vacuu m to th e EG Rvalve :1. Disconnec t th e No . 1 1 hos e fro m
th e EG R valve .
2 . Connec t vacuu m pump/gaug e
t o th e hose .
3 . Star t th e engin e an d le t i t idle .
I s ther e an y vacuum ?
YES
Chec k fo r a malfunctio n i n th e
EG R valv e vacuu m contro l
solenoi d valve :
1 . Disconnec t th e contro l bo x 4 P
connector .
2 . Rechec k th e No . 1 1 hos e fo r
vacuum .
(T o pag e 11-169 )
Intermitten t failure , syste m is O Kat thi s time . Chec k fo r poo r con -
nection s o r loos e wire s a t C251 ,
C25 4 (locate d a t lef t shoc k tower) ,
C107 (EG R valve ) an d PCM .
NOVACUU M PUMP/GAUGE , 0 - 3 0 in.H g
A973 X - 04 1 - XXXX X
No. 1 1 VACUU M
HOSE
(To pag e 11-169 )
EGRVALV E
NO
Proble m verification :
1 . D o th e PC M Rese t Procedure .
2 . Connec t th e SC S servic e con -
nector .
3. Star t th e engine . Hol d th eengin e a t 3,00 0 rp m wit h n o
loa d (i n Par k o r neutral ) unti l
th e radiato r fa n come s on .
4 . Driv e th e vehicl e o n th e roa d fo r
approx . 1 0 minutes . Tr y to kee p
th e engin e spee d i n th e 1,70 0 -
2,50 0 rp m range .
Th
e MI L ha s bee n reporte d on .
DT C P149 1 is stored .
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