Page 1425 of 1954
Description
Fan Contro l Uni t
The fa n contro l uni t make s calculation s base d o n signal s fro m th e radiato r fa n contro l sensor . I t the n control s th e opera -
tio n o f th e radiato r fan , condense r fa n an d A/ C system .
ON
OF F
172° F (78°C )
183°F (84°C )Whe
n engin e coolan t temperatur e is abov e 183° F (84°C) ,
th e fa n contro l uni t turn s Tr 1 ON , an d th e radiato r fa n
(Low ) an d condense r fa n run s (Low) .
ON
OF F
183° F (84°C )
When engin e coolan t temperatur e is abov e 194° F (90°C) ,
th e fa n contro l uni t turn s Tr 2 ON , an d th e radiato r fa n
(High ) runs , an d th e condense r fa n (High ) goe s on .
194° F (90°C )
ON
OF F
225° F (107°C )When engin e coolan t temperatur e is abov e 228° F (109°C) ,
the fa n contro l uni t turn s Tr 3 OFF , an d stop s th e A/ C com -
pressor .
228°F (109°C )
*1: CONDENSE R FA N RELA Y*2: RADIATO R FA N RELA Y*3: RADIATO R FA N MAI N RELA Y
RED/WH T
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Page 1426 of 1954
A/C Pressure Switch
The A/C pressure switch consists of a High-Low pressure switch (A/C pressure switch A) and a Middle pressure switch
(A/C pressure switch B).
High-Low pressure switch
If the refrigerant pressure becomes too high (due to blockage), or too low (due to leakage), the A/C pressure switch
sends a signal to the fan control unit to prevent the compressor from operating.
ON
OFF
• Middle pressure switch
If the refrigerant pressure goes above or below 1,520 kPa (15.5 kgf/cm2, 220 psi), the A/C pressure switch sends a signal
to the fan control unit to change the speed of the condenser fan and radiator fan (High-Low).
290 kPa (3.0 kgf/cm2, 42 psi)
ON
OFF
1,230
kPa
(12.5 kgf/cm2,178 psi)
1,520
kPa
(15.5 kgf/cm2,220 psi)
MIDDLE
PRESSURE
SWITCH
HIGH-LOW
PRESSURE
SWITCHProCarManuals.com
Page 1427 of 1954
Description
The evaporato r pressur e regulato r (EPR ) i s a pressur e contro l valve . Th e EP R is locate d behin d th e low-pressur e sid e o f th e
evaporator , an d keep s th e pressur e in th e evaporato r constant . Whe n th e evaporato r pressur e drop s belo w abou t 19 6 kP a
(2. 0 kgf/cm
2) [28. 4 psi ] th e pisto n close s t o kee p th e pressur e i n th e evaporato r abov e 19 6 kP a (2. 0 kgf/cm2) [28. 4 psi] .
Consequently , th e EP R keep s th e evaporato r temperatur e an d th e deliver y temperatur e constant .
Open
PISTO N
Close
177 20 2 kP a(1.8 0 2.0 6 kgf/cm2)[25. 6 29. 3 psi ]PRESSUR E
BELLOWSPISTON
Compresso r sid e Evaporato
r sid e
SPRIN G
Evaporato r Pressur e Regulato r (EPR )
ProCarManuals.com
Page 1428 of 1954

Troubleshooting
Symptom Char t
For electrica l malfunction s whic h ar e indicate d b y th e self-diagnosti c system , refe r t o self-diagnosi s functio n (se e nex t
page) .
NOTE :
Check th e engin e coolan t level , an d allo w th e engin e t o war m u p befor e troubleshooting .
An y abnormalit y mus t b e correcte d befor e continuin g th e test .
Becaus e o f th e precis e measurement s needed , us e a multimete r whe n testing .
Befor e performin g an y troubleshootin g procedure s check :
— Fuse s No . 3 7 (4 0 A) , No . 4 7 (2 0 A) , No . 5 0 (2 0 A) , No . 5 6 (7. 5 A ) i n th e under-hoo d fuse/rela y box , an d No . 3 (7. 5 A) , No .
5 (2 0 A ) i n th e under-das h fuse/rela y bo x
— Ground s No . G201 , G301 , G302 , G401 , G402 , G40 4
— Cleanlines s an d tightnes s o f al l connector s
Symptom
Recirculatio n contro l door s d o no t chang e betwee n FRES H an d RECIRCULATE .
Th e blowe r moto r doe s no t ru n immediatel y eve n thoug h th e engin e i s full y warme d
up . (NOTE : Th e temperatur e contro l dia l mus t b e se t betwee n 6 1 °F [18°C ] an d 89° F
[32°C]. )
No heate r an d A/ C in eithe r manua l o r AUT O modes .
Bot h fan s d o no t ru n fo r engin e coolin g (bu t the y bot h ru n wit h th e A/ C on) .
Both fan s alway s ru n a t hig h spee d fo r engin e cooling .
Both fan s alway s ru n a t hig h spee d wit h th e A/ C on .
Radiato r fa n doe s no t ru n a t hig h spee d (bu t condense r fa n run s a t hig h speed , an d
bot h fan s ru n a t lo w speed) .
Condense r fa n doe s no t ru n a t hig h spee d (bu t radiato r fa n run s a t hig h speed , an d
bot h fan s ru n a t lo w speed) .
Bot h fan s d o no t ru n a t lo w speed , an d radiato r fa n doe s no t ru n a t hig h spee d (bu t
condense r fa n run s a t hig h speed) .
Bot h fan s d o no t ru n a t low speed , an d condense r fa n doe s no t ru n a t hig h spee d
(bu t radiato r fa n run s a t hig h speed) .
Bot h fan s d o no t ru n a t lo w spee d (bu t bot h fan s ru n a t hig h speed) .
Bot h fan s d o no t ru n a t hig h spee d (bu t bot h fan s ru n a t lo w speed) .
Compresso r clutc h doe s no t engage .
Bot h fan s an d compresso r d o no t wor k a t all . Se
e pag e
22-3 4
22-3 6
22-3 7
22-3 8
22-39
22-4 0
22-41
22-42
22-4 3
22-4 4
22-47
22-48
22-4 9
22-53
ProCarManuals.com
Page 1429 of 1954

Troubleshooting
Self-diagnosis Functio n
The climat e contro l uni t ha s a self-diagnosi s function .
Runnin g th e Self-diagnosi s Functio n
Tur n th e ignitio n switc h O N (II) , an d afte r 1 minute , pres s bot h th e AUT O an d OF F button s a t th e sam e time . Whil e th e but -
ton s ar e pressed , indicato r light s A , B , C , D , E , F an d G respectivel y wil l com e o n to indicat e a fault y component .
A/C
AUT O BUTTO N
OFF BUTTO N
A
B
C
D
E
F
G
Indicator
A/C
ON
A/ C ECO N
OFF
Componen t wit h proble m
In-car temperatur e senso r
Outsid e ai r temperatur e senso r
Sunligh t senso r
Evaporato r temperatur e senso r
Ai r mi x contro l moto r
Mod e contro l moto r
Blowe r moto r Possibl
e caus e
Ope n o r shor t circuit , fault y senso r
Ope n o r shor t circuit , fault y senso r
Ope n o r shor t circuit , fault y senso r
Ope n o r shor t circuit , fault y senso r
Ope n o r shor t circuit , obstructe d door ,
fault y moto r
Ope n o r shor t circuit , obstructe d door ,
fault y moto r
Ope n o r shor t circuit , fault y moto r Se
e pag e22-1 6
22-1 8
22-20
22-2 2
22-2 4
22-26
22-28 , 22-3 0
NOTE : I n cas e o f multipl e problems , th e respectiv e indicato r light s wil l com e on . I f indicato r light s A , B , C , D , E an d F
com e o n a t th e sam e time , ther e ma y b e a n ope n in th e commo n groun d wir e o f th e sensors .
Resettin g th e Self-diagnosi s Functio n
Turnin g th e ignitio n switc h OF F wil l cance l th e self-diagnosi s function . Afte r servic e work , ru n th e self-diagnosi s functio n
onc e agai n t o chec k tha t ther e is n o othe r problem .
ProCarManuals.com
Page 1430 of 1954

Climate Contro l Uni t Input/Outpu t Signal s
8P CONNECTO R
CLIMATE CONTRO L UNI T CONNECTOR S
20P CONNECTO R
Wire sid e o f femal e terminal s
8P CONNECTO R
Terminal
No.
1
2
3
4
Wir e Colo r
BLK/YE L
PNK/BL U
GRY
WHT/YE L
Signal
IG2 POWE R
SENSO R GROUN D
AIR MIX/MOD E
POTENTIA L + 5 V
BAC K U P POWE R INPU
T
INPU T
OUTPU T
INPU T
Termina l
No.
5
6
7
8
Wir e Colo r
RED
RED/BL K
BLK
BLU/RE D
Signal
DASH LIGHT S BRIGHT -
NESS CONTROLLER
No . 4 9 (7 . 5 A ) FUS E
GROUN D
BLOWE R FEEDBAC KOUTPU
T
INPU T
OUTPU T
INPU T
20 P CONNECTO R
Terminal
No.
1
2
3
4
5
6
7
9
10
Wir e Colo r
ORN
BRN
BRN/WH T
BRN/BLK
BLU
LT GRN/RE D
RED/YEL
RED
Signa l
POWE R TRANSISTO R
BASE
EVAPORATO R TEMPER -
ATURE SENSO R
OUTSID E AI R TEMPER -
ATUR E SENSO R
IN-CAR TEMPERATUR E
SENSOR
MODE DE F
MOD E VEN T
AIR MI X HO T
AIR MI X COO L OUTPU
T
INPU T
INPUT
INPU T
OUTPU T
OUTPU T
OUTPU T
OUTPU T
Terminal
No.
11
1 2
1 4
15
16
17
18
1 9
2 0
Wir e Colo r
LT GR N
LT GRN/BL K
PNK/BL K
WHT/RE D
RED/WH T
GRN/RED
GRN/WH T
Signal
A/C PRESSUR E SWITC H
BLOWE R MOTO R
HIG H RELA Y
MOD E POTENTIA L
AI R MI X POTENTIA L
SUNLIGH T SENSO R
ENGIN E COOLAN T
TEMPERATUR E (ECT )
SENSO R
RECIRCULAT E
FRESH
INPUT
OUTPU T
INPU T
INPU T
INPUT
INPU T
OUTPU T
OUTPU T
ProCarManuals.com
Page 1431 of 1954

Troubleshooting
In-car Temperatur e Senso r
Self-diagnosi s indicato r ligh t A come s on : A proble m in th e in-ca r temperatur e senso r circuit .
The in-ca r temperatur e senso r i s a temperatur e dependen t resisto r (thermistor) . Th e resistanc e o f th e thermisto r decreas -
es a s th e temperatur e insid e th e vehicl e increases .
Self-diagnosi s circui t chec k indi -
cate s a proble m in th e in-ca r
temperatur e senso r circuit .
Chec k th e in-ca r temperatur e
sensor:1. Remov e th e in-ca r temperatur e
senso r (se e pag e 22-60 ), an d
disconnec t th e 2 P connector .2. Measur e th e resistanc e
betwee n th e No . 1 an d No . 2
terminal s o f th e in-ca r tem -
peratur e sensor .
* I s th e resistanc e withi n th e spec -
ification s show n o n th e graph .
Chec k fo r a shor t i n th e wire :
1 . Remov e th e climat e contro l
uni t (se e pag e 22-55 ), an d dis -
connec t th e 8 P an d 20 P con -
nectors .
2 . Chec k fo r continuit y betwee n
th e No . 6 termina l o f th e 20 P
connecto r an d bod y ground .
IN-CAR TEMPERATUR E SENSO R
RESISTANC Ek
14 3 2 5 0 6 8 8 6 104° F
-1 0 0 10 2 0 3 0 40° C
CAUTION : Th e senso r use s a thermisto r whic h
ca n b e damage d if hig h curren t i s applie d durin g
testing . Therefore , us e a circui t teste r wit h a n
outpu t o f 1 m A o r les s a t th e 2 0 k range .
* Chec k fo r chang e i n resistanc e b y
heatin g o r coolin g th e senso r wit h a
hai r drier , etc .
Replac e th e in-ca r temperatur esensor.
CLIMAT E CONTRO L UNI T 20 P CONNECTO R
Wir e sid e o f femal e terminal s
I s ther e continuity ?
T o pag e 22-1 7 Repai
r shor t i n th e wir e betwee n
th e climat e contro l uni t an d th e
in-ca r temperatur e sensor .
ProCarManuals.com
Page 1432 of 1954

From pag e 22-1 6
Chec k fo r a n ope n in th e wire :
Chec k fo r continuit y betwee n th e
No . 6 termina l o f th e climat e con -
tro l uni t 20 P connecto r an d th e
No . 2 termina l o f th e in-ca r tem -
peratur e senso r 2 P connector .
I s ther e continuity ?
Chec k fo r a n ope n in th e wire :
Chec k fo r continuit y betwee n th e
No . 2 termina l o f th e climat e con -
trol uni t 8 P connecto r an d th eNo. 1 termina l o f th e in-ca r tem -
peratur e senso r 2 P connector .
I s ther e continuity ?
Chec k fo r loos e wire s o r poo r
connection s a t th e climat e con -
tro l uni t 8 P an d 20 P connector s
an d a t th e in-ca r temperatur e
senso r 2 P connector . I f th e con -
nection s ar e good , substitut e a
known-goo d climat e contro l unit ,
an d recheck . I f th e symptom/indi -
catio n goe s away , replac e th e
origina l climat e contro l unit . CLIMAT
E CONTRO L UNI T 20 P CONNECTO R
Wir e sid e o f femal e terminal s
BRN/BLK
IN-CAR TEMPERATUR E SENSO R 2P CONNECTO R
Wir e sid e o f femal e terminal s
Repai r ope n in th e wir e betwee n
th e climat e contro l uni t an d th e
in-ca r temperatur e sensor .
CLIMATE CONTRO L UNI T 8 P CONNECTO R
Wir e sid e o f femal e terminal s
Repai r ope n in th e wir e betwee n
th e climat e contro l uni t an d th e
in-ca r temperatur e sensor .
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