Cavity Wire
Test condition
Test: Desired result
Possible cause if result is not obtained
6
5
4
2
3
1
7
YEL/BLK
YEL
PNK/BLU
GRN
RED/WHT
BLK
WHT
Jump to ground
Ignition switch ON (II)
Jump to ground
Jump to ground
Jump to ground
Under all conditions
Under all conditions
The horn should sound.
Check for voltage to ground:
There should be battery voltage.
The trunk should open.
The doors should unlock.
If all doors are closed, the doors
should lock.
Check for continuity to ground:
There should be continuity.
Check for voltage to ground:
There should be battery voltage.
• Blown No. 44 (20 A) fuse in the
under-hood fuse/relay box
• Faulty multiplex control unit
(passenger's)
• Faulty horn
• An open in the wire
• Blown No. 13 (7.5 A) fuse in the
under-dash fuse/relay box
• An open in the wire
• Blown No. 44 (20 A) fuse in the
under-hood fuse/relay box
• Faulty multiplex control unit
(passenger's)
• Faulty trunk lid opener
• An open in the wire
• Blown No. 44 (20 A) fuse in the
under-hood fuse/relay box
• Faulty multiplex control unit
(passenger's)
• An open in the wire
• Blown No. 44 (20 A) fuse in the
under-hood fuse/relay box
• Faulty multiplex control unit
(passenger's)
• An open in the wire
• Poor ground (G602)
• An open in the wire
• Blown No. 44, (20 A) fuse in the
under-hood fuse/relay box
• An open in the wireProCarManuals.com
OnStar System ('02 Model USA)
OnStar Control Unit Input Test (cont'd)
Disconnect the connectors from the unit
Cavity Wire Test condition
Test: Desired result
Possible cause if result is not obtained
B17
B22
A32
B6
B3
B2
B9
B18
B32
WHT/YEL
WHT
BLK
ORN
RED/GRN
BLK
Under all conditions
Ignition switch in ACC
(I)
Under all conditions
Under all conditions
Under all conditions
Under all conditions
Check for voltage to ground:
There should be battery voltage.
Check for voltage to ground:
There should be battery voltage.
Check for continuity to ground:
There should be continuity.
Connect to ground:
All horns should sound.
Connect to ground:
The taillights should come on.
Check for continuity to ground:
There should be continuity.
• Blown No. 56 (7.5 A) fuse in the
under-hood fuse/relay box
• An open in the wire
• Blown No. 4 (10 A) fuse in the
under-dash fuse/relay box
• An open in the wire
• Poor ground (G601)
• An open in the wire
• Blown No. 39 (15 A) fuse in the
under-hood fuse/relay box
• Faulty horn relay
• Either horn faulty
• Poor ground (G201)
• An open in the wire
• Blown No. 1 (15 A) fuse in the
under-dash fuse/relay box
• Faulty taillight relay
• Faulty taillight system
• An open in the wire
• An open in the wire
Reconnect the connectors to the unit
Cavity Wire
Test condition
Test: Desired result
Possible cause if result is not obtained
B20
B5
A8
A25
A10
A11
A23
A24
GRN/WHT
GRN/RED
GRY
BRN/YEL
WHT
BLU/RED
BLK
WHT
Front passenger's door
lock key cylinder in neu-
tral position
Front passenger's door
lock key cylinder in
locked position
Front passenger's door
lock key cylinder in neu-
tral position
Front passenger's door
lock key cylinder in
unlocked position
Under all conditions
Under all conditions
OnStar "DOT" button
pushed and human
advisor voice comes
on.
OnStar "DOT" button
pushed and human
advisor voice comes
on.
Under all conditions
Ignition switch in ACC
(I). OnStar "DOT" but-
ton pushed. Speak into
the microphone.
Check for voltage to ground:
There should be battery voltage.
Check for voltage to ground:
There should be less than 1 V.
Check for voltage to ground:
There should be battery voltage.
Check for voltage to ground:
There should be less than 1 V.
Check for continuity to ground:
There should be continuity.
Check for continuity to ground:
There should be continuity.
Check for voltage between the A10
terminal and audio unit C9 or B2
terminal:
There should be 1 V or less.
Check for voltage between the A11
terminal and audio unit C8 or B3
terminal:
There should be 1 V or less.
Check for continuity to ground:
There should be continuity.
Check for voltage to ground:
There should be about 4 V.
• Faulty front passenger's door lock
key cylinder switch
• Poor ground (G401, G402)
• An open in the wire
• Short to ground (if you don't have
5 V when you should)
• An open in the wire
• An open in the wire
• Faulty audio unit
• Faulty speaker
• An open in the wire
• Faulty audio unit
• Faulty speaker
• An open in the wire
• Faulty OnStar buttons and microphone
• An open in the wire
• Faulty OnStar buttons and micro-
phone
• An open in the wireProCarManuals.com
Reconnect the connectors from the unit
Cavity Wire Test condition
Test: Desired result
Possible cause if result is not obtained
B21
B24
B25
B29
B7
B10
B11
B12
B13
A1
A18
A19
A7
A22
A3
A4
A21
A20
A6
A5
BLU
PUR
ORN
ORN
BLU
BLK
ORN
GRN
PUR
GRY
GRY
GRY
YEL
GRY
BRN
BRN
GRY
GRY
YEL
YEL
Ignition switch in ACC (I)
Ignition switch turned
OFF
It is made to move to the
malfunction mode of
onstar system
Ignition switch in ACC (I)
Under all conditions
Ignition switch in ACC (I)
Ignition switch in ACC (I)
OnStar "DOT" button
pushed
Ignition switch in ACC (I)
Ignition switch in ACC (I)
Ignition switch in ACC (I)
Ignition switch in ACC (I)
Ignition switch in ACC (I)
Under all conditions
Ignition switch in ACC (I)
OnStar "Emergency" but-
ton pushed
Ignition switch in ACC (I)
OnStar "Emergency" but-
ton pushed
Ignition switch in ACC (I)
OnStar "Emergency" but-
ton pushed
Ignition switch in ACC (I)
OnStar "Emergency" but-
ton pushed
Ignition switch in ACC (I)
OnStar "Emergency" but-
ton pushed
Ignition switch in ACC (I)
OnStar "Emergency" but-
ton pushed
Ignition switch in ACC (I)
OnStar "Emergency" but-
ton pushed
Ignition switch in ACC (I)
OnStar "Emergency" but-
ton pushed
Check for voltage to ground:
There should be no voltage.
Check for voltage to ground:
There should be 10 V.
Check for voltage to ground:
There should be 4 V.
Check for voltage to ground:
There should be less than 1 V.
Check for continuity to ground:
There should be continuity.
Check for voltage to ground:
There should be about 8 V.
Check for voltage to ground:
There should be about 8 V.
Check for voltage to ground:
There should be about 8 V.
Check for voltage to ground:
There should be about 8 V.
Check for voltage to ground:
"DOT" button pushed: 280 mV
"OnStar" button pushed: 1 V
"Emergency" button pushed: 1.7 V
Check for voltage to ground:
There should be about 10 V.
Check for voltage to ground:
There should be about 7 V.
Check for continuity to ground:
There should be continuity.
Check for voltage to ground:
There should be about 0 V.
Check for voltage to ground:
There should be about 3.8 V.
Check for voltage to ground:
There should be about 6.6 V.
Check for voltage to ground:
There should be about 0 V.
Check for voltage to ground:
There should be 1 V or less.
Check for voltage to ground:
There should be 1 V or less.
Check for voltage to ground:
There should be about 3 V.
Check for voltage to ground:
There should be about 6 V.
• Faulty OnStar button system interface
unit
• An open in the wire
• Faulty OnStar button system interface
unit
• An open in the wire
• Faulty OnStar button system interface unit
• An open in the wire
• Faulty OnStar button system interface unit
• Poor ground (G401, G402)
• An open in the wire
• Faulty OnStar button system interface unit
• An open in the wire
• Faulty OnStar button system interface
unit
• An open in the wire
• Faulty OnStar button system interface unit
• An open in the wire
• Faulty OnStar button system interface unit
• An open in the wire
• Faulty OnStar button system interface
unit
• An open in the wire
• Blown No. 56 (7.5 A) fuse in the under-
hood fuse/relay box
• An open in the wire
• Blown No. 4 (10 A) fuse in the under-
dash fuse/relay box
• An open in the wire
• Poor ground (G601)
• An open in the wire
• Faulty OnStar button and microphone
• An open in the wire
• Faulty OnStar button and microphone
• An open in the wire
• Faulty OnStar button and microphone
• An open in the wire
• Faulty OnStar button and microphone
• An open in the wire
• Faulty OnStar button and microphone
• An open in the wire
• Faulty OnStar button and microphone
• An open in the wire
• Faulty OnStar button and microphone
• An open in the wire
• Faulty OnStar button and microphone
• An open in the wireProCarManuals.com
Disconnect the connectors from the unit
Cavity Wire Test condition
Test: Desired result
Possible cause if result is not obtained
A1
A7
BLK
Under all conditions
Check for continuity to ground:
There should be continuity.
• An open in the wire
Reconnect the connectors from the unit
Cavity Wire Test condition
Test: Desired result
Possible cause if result is not obtained
B2
B3
B4
B5
A12
A3
A9
A6
A10
A8
A5
A2
A4
B13
B14
BLU/YEL
YEL/GRN
ORN
WHT/GRN
BLU
PUR
ORN
ORN
BLU
BLK
ORN
GRN
PUR
PNK
GRN
Ignition switch in ACC (I)
Ignition switch in ACC (I)
With the ignition switch
OFF, press and hold the
"DOT" button. Turn the
ignition switch from OFF
to ACC three times and
back to ACC, then release
the "DOT" button.
Ignition switch in ACC (I)
Ignition switch in ACC (I)
Ignition switch turned
OFF
With the ignition switch
OFF, press and hold the
"DOT" button. Turn the
ignition switch from OFF
to ACC three times and
back to ACC, then release
the "DOT" button.
Ignition switch in ACC (I)
Under all conditions
Ignition switch in ACC (I)
Ignition switch in ACC (I)
OnStar "DOT" button
pushed
Ignition switch in ACC (I)
Ignition switch in ACC (I)
Ignition switch in ACC (I)
Ignition switch in ACC (I) On-
Star "DOT" button pushed
Ignition switch in ACC (I)
Check for voltage to ground:
There should be approx 8V.
Check for voltage to ground:
"DOT" button pushed: 280mV
"OnStar" button pushed: 1V
"Emergency" button pushed: 1.7V
Check for voltage to ground:
There should be 4V.
Check for voltage to ground:
There should be about 8V.
Check for voltage to ground:
There should be no voltage.
Check for voltage to ground:
There should be 10V.
Check for voltage to ground:
There should be 4V.
Check for voltage to ground:
There should be less than 1V.
Check for continuity to ground:
There should be continuity.
Check for voltage to ground:
There should be about 8V.
Check for voltage to ground:
There should be about 8V.
Check for voltage to ground:
There should be about 8V.
Check for voltage to ground:
There should be about 8V.
Check for voltage to ground:
"DOT" button pushed: 280mV
"OnStar" button pushed: 1V
"Emergency" button pushed: 1.7V
Check for voltage to ground:
There should be about 8V.
Check for voltage to ground:
There should be about 4V.
• Blown No. 56 (7.5 A) fuse in the
under-hood fuse/relay box
• An open in the wire
• Faulty OnStar button
• An open in the wire
• Faulty OnStar button
• An open in the wire
• Faulty OnStar button
• An open in the wire
• An open in the wire
• An open in the wire
• An open in the wire
• Poor ground (G401, G402)
• An open in the wire
• An open in the wire
• An open in the wire
• An open in the wire
• An open in the wire
• An open in the wire
• Faulty audio unit
• An open in the wire
• Faulty SRS unit
• An open in the wireProCarManuals.com
Disconnect the connector from the unit
Cavity Wire Test condition
Test: Desired result
Possible cause if result is not obtained
12
23
BRN
GRY
Under all conditions
Under all conditions
Check for continuity to ground:
There should be continuity.
Check for continuity to ground:
There should be continuity.
• An open in the wire
• An open in the wire
Reconnect the connectors from the unit
Cavity Wire Test condition
Test: Desired result
Possible cause if result is not obtained
22
21
25
20
15
14
11
8
2
GRY
GRY
YEL
YEL
GRY
GRY
BRN
GRY
YEL
Ignition switch in ACC
(I)
Ignition switch in ACC
(I)
Ignition switch in ACC (I)
OnStar "Emergency"
button pushed
Ignition switch in ACC (I)
OnStar "Emergency"
button pushed
Ignition switch in ACC (I)
OnStar "Emergency"
button pushed
Ignition switch in ACC (I)
OnStar "Emergency"
button pushed
Ignition switch in ACC (I)
OnStar "Emergency"
button pushed
Ignition switch in ACC (I)
OnStar "Emergency"
button pushed
Ignition switch in ACC (I)
OnStar "Emergency"
button pushed
Check for voltage to ground:
There should be about 10 V.
Check for voltage to ground:
There should be about 7 V.
Check for voltage to ground:
There should be about 6 V.
Check for voltage to ground:
There should be about 3 V.
Check for voltage to ground:
There should be 1 V or less.
Check for voltage to ground:
There should be 1 V or less.
Check for voltage to ground:
There should be about 6.6 V.
Check for voltage to ground:
There should be about 3.8 V.
Check for voltage to ground:
There should be about 0 V.
• Blown No. 56 (7.5 A) fuse in the
under-hood fuse/relay box
• An open in the wire
• Blown No. 4 (10 A) fuse in the
under-dash fuse/relay box
• An open in the wire
• An open in the wire
• An open in the wire
• An open in the wire
• An open in the wire
• Faulty OnStar button and micro-
phone
• An open in the wire
• An open in the wire
• An open in the wireProCarManuals.com
Thermostat
The HDS or the scan tool indicates Diagnostic Trouble Code (DTC) P1486: Range/Performance Problem in
Thermostat.
NOTE: If the DTCs listed below are stored at the same time as DTC P1486, troubleshoot those DTCs first, then recheck for
P1486.
P0107, P0108, P1128, P1129: MAP Sensor
P2227, P2228, P2229: Barometric Pressure Circuit
P1259, P1279: VTEC system
P0401: EGR Flow Insufficient
P0404: EGR Valve Lift Insufficient
P0406: EGR Valve Position Sensor High Voltage
P0125, P0116, P0117, P0118: Engine Coolant Temperature Circuit
P0112, P0113: Intake Air Temperature Circuit
P0345, P0349, P1336, P1337: CKP Sensor 1/2
P0300: Random Misfire
P0301, P0302, P0303, P0304, P0305, P0306: Cylinder 1, 2, 3, 4, 5 or 6 Misfire detected.
P0506, P0507: Idle Control System Malfunction
P0511: Idle Air Control Valve
DTC P1486 can set occasionally when the hood is opened.
Troubleshooting
— The MIL has been reported on.
— DTC P1486 is stored.
1. Turn the ignition Switch OFF.
2. Check the engine coolant
level.
Is the engine coolant level low?
Does the radiator fan keep
running?
YES
Check the radiator fan circuit,
radiator fan switch circuit and
the radiator fan switch.
It they are OK, substitute the
PCM and recheck.
If the symptom/indication goes
away, replace the original PCM.
Refill the engine coolant. If neces-
sary, check the cooling system.
Test the thermostat.
Check for the radiator for circuit:
1. Turn the ignition switch ON
(II).
2. Check the radiator fan.ProCarManuals.com
Electrical Troubleshooting
Troubleshooting Flowchart — A/T Clutch Pressure Control Solenoid Valve
• OBD II Scan Tool indicates Code
P0748.
• Self-diagnosis indicator light
indicates Code 16.
Measure A/T clutch pressure con-
trol solenoid valve Resistance at
Solenoid Connector:
1. Disconnect the shift solenoid
valve/A/T clutch pressure con-
trol solenoid valve harness 4P
connector.
2. Measure the resistance of the
A/T clutch pressure control
solenoid valve.
Is the resistance approx. 5 ?
YES
Check A/T Clutch Pressure
Control Solenoid Valve for a
Short Circuit:
1. Disconnect the E (26P) con-
nector from the PCM.
2. Check for continuity between
body ground and the E16 termi-
nal and E3 terminal individually.
Is there continuity?
NO
Measure A/T Clutch Pressure
Control Solenoid Valve Resistance:
1. Connect the shift solenoid
valve/A/T clutch pressure con-
trol solenoid valve harness 4P
connector.
2. Measure the resistance
between the E16 and E3 ter-
minals.
Is the resistance approx. 5 ?
YES
Check the VB SOL Voltage:
1. Disconnect the A (26P) and E
(26P) connectors from the
PCM.
2. Turn the ignition switch ON (II).
3. Measure the voltage between
the E1 and A26 terminals.
Is there voltage?
YES
Check for loose PCM connectors.
If necessary, substitute a known-
good PCM and recheck.
Possible Cause
• Disconnected A/T clutch pres-
sure control solenoid valve con-
nector
• Short or open in A/T clutch
pressure control solenoid valve
wire
• Faulty A/T clutch pressure con-
trol solenoid valve
• Open VB SOL line
Replace the A/T clutch pressure
control solenoid valve.
Repair short in the wires
between the E16 and E3 termi-
nals and the A/T clutch pressure
control solenoid valve.
Repair loose terminal or open in
the wires between the E16 and E3
terminals and the A/T clutch pres-
sure control solenoid valve.
Check for open in the wire
between the E1 terminal and the
under-hood fuse/relay box.ProCarManuals.com
Disconnect the connectors from the unit
Cavity Wire Test condition
Test: Desired result
Possible cause if result is not obtained
A1
A7
BLK
Under all conditions
Check for continuity to ground:
There should be continuity.
• An open in the wire
Reconnect the connectors from the unit
Cavity Wire Test condition
Test: Desired result
Possible cause if result is not obtained
B2
B3
B4
B5
A12
A3
A9
A6
A10
A8
A5
A2
A4
B12
B14
BLU/YEL
YEL/GRN
ORN
WHT/GRN
BLU
PUR
ORN
ORN
BLU
BLK
ORN
GRN
PUR
PNK
GRN
Ignition switch in ACC (I)
Ignition switch in ACC (I)
With the ignition switch
OFF, press and hold the
"DOT" button. Turn the
ignition switch from OFF
to ACC three times and
back to ACC, then release
the "DOT" button.
Ignition switch in ACC (I)
Ignition switch in ACC (I)
Ignition switch turned
OFF
With the ignition switch
OFF, press and hold the
"DOT" button. Turn the
ignition switch from OFF
to ACC three times and
back to ACC, then release
the "DOT" button.
Ignition switch in ACC (I)
Under all conditions
Ignition switch in ACC (I)
Ignition switch in ACC (I)
OnStar "DOT" button
pushed
Ignition switch in ACC (I)
Ignition switch in ACC (I)
Ignition switch in ACC (I)
Ignition switch in ACC (I) On-
Star "DOT" button pushed
Ignition switch in ACC (I)
Check for voltage to ground:
There should be approx 8V.
Check for voltage to ground:
"DOT" button pushed: 280mV
"OnStar" button pushed: 1V
"Emergency" button pushed: 1.7V
Check for voltage to ground:
There should be 4V.
Check for voltage to ground:
There should be about 8V.
Check for voltage to ground:
There should be no voltage.
Check for voltage to ground:
There should be 10V.
Check for voltage to ground:
There should be 4V.
Check for voltage to ground:
There should be less than 1V.
Check for continuity to ground:
There should be continuity.
Check for voltage to ground:
There should be about 8V.
Check for voltage to ground:
There should be about 8V.
Check for voltage to ground:
There should be about 8V.
Check for voltage to ground:
There should be about 8V.
Check for voltage to ground:
"DOT" button pushed: 280mV
"OnStar" button pushed: 1V
"Emergency" button pushed: 1.7V
Check for voltage to ground:
There should be about 8V.
Check for voltage to ground:
There should be about 4V.
• Blown No. 56 (7.5 A) fuse in the
under-hood fuse/relay box
• An open in the wire
• Faulty OnStar button
• An open in the wire
• Faulty OnStar button
• An open in the wire
• Faulty OnStar button
• An open in the wire
• An open in the wire
• An open in the wire
• An open in the wire
• Poor ground (G401, G402)
• An open in the wire
• An open in the wire
• An open in the wire
• An open in the wire
• An open in the wire
• An open in the wire
• Faulty audio unit
• An open in the wire
• Faulty SRS unit
• An open in the wireProCarManuals.com