Page 1 of 1954
General Info
Specifications
Maintenance
*Engine Electrical
Engine
Cooling
Fuel and Emissions
*TransaxleSteering
Suspension
*Brakes (Including ABS,
TCS and VSA)
*Body
*Heating, Ventilation and Air Conditioning
*Body Electrical
*Restraints
1996±0 4 3.5RL Main Menu
As sections w/ * include SRS components,
special precautions are required when servicing.
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Page 5 of 1954
Standards an d Servic e Limit s
Engine Electrica l — Sectio n 4
*1 Whe n usin g a ne w belt , adjus t deflectio n o r tensio n t o ne w value . Ru n th e engin e fo r 5 minute s the n tur n it off . Readjus t deflectio n o r tensio nto use d bel t value .*2 D o no t adjus t th e gap , replac e th e spar k plu g i f i t i s ou t o f servic e limit .
Cylinde r Head/Valv e Trai n — Sectio n 6
*1 : NIHO N HATSUJ O manufacture d valv e sprin g *2 : CHU O HATSUJ O manufacture d valv e sprin g
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Page 6 of 1954
Engine Bloc k — Sectio n 7
Engin e Lubricatio n — Sectio n 8
*1 : RIKE N manufacture d pisto n ring .
*2 : TEIKOK U PISTO N RIN G manufacture d pisto n ring .
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Page 25 of 1954

VSA Modulator-Contro l Uni t
Removal/Installatio n
NOTE:
• D o no t spil l brak e flui d o n th e vehicle ; i t ma y damag e th e paint ; i f brak e flui d doe s contac t th e paint , was h i t of f imme -
diatel y wit h water .
• Tak e car e no t t o damag e o r defor m th e brak e line s durin g remova l an d installation .
• T o preven t th e brak e flui d fro m flowing , plu g an d cove r th e hos e end s an d joint s wit h a sho p towe l o r equivalen t material .
Remova l
1. Disconnec t th e pressur e senso r 3 P connector .
2 . Pul l th e lockin g leve r o f th e VS A contro l uni t 42 P connec -
to r up , the n disconnec t th e connector .
3 . Disconnec t th e si x brak e lines .
4 . Remov e th e tw o 8 m m nuts .
5 . Remov e th e VS A modulator-contro l unit .
Installatio n
1 . Instal l th e VS A modulator-contro l unit , the n tighte n th e
two 8 m m nuts .
2. Alig n th e connectin g surface s o f th e VS A contro l uni t 42 P
connector .
3 . Pus h th e lockin g leve r o f th e VS A contro l uni t 42 P con -
necto r dow n unti l yo u hea r a click .
4 . Connec t th e pressur e senso r 3 P connector .
5 . Connec t th e si x brak e lines .
6 . D o th e steerin g angl e senso r neutra l memorizatio n pro -
cedur e (se e pag e 19-8 ).
7 . Blee d th e precharg e brak e lin e (se e pag e 19-10 ).
8 . Blee d th e brak e system , startin g wit h th e fron t wheels .
9 . Star t th e engine , an d chec k tha t th e AB S an d VS A indica -
tor s g o off .
10 . Test-driv e th e vehicle , an d chec k tha t th e AB S an d VS A
indicator s d o no t com e on .
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Page 28 of 1954
Relay an d Contro l Uni t Location s
Engine Compartmen t
UNDER-HOOD RELAY ,BOX B
IGNITIO N CONTRO LMODULE (ICM )
CIGARETTE LIGHTE R RELA Y
- FRON T SEA T HEATE R RELA Y
('96 - 9 7 models )- DRIVER' S POWE R WINDO W MOTO R RELA Y A('98 - 0 1 models )
• HOR N RELA Y
('96 - 9 7 models )
• POWE R WINDO W MASTE R SWITC H
RELA Y ('9 8 - 0 2 models )
SPAR K PLU G VOLTAG E
DETECTIO N MODUL E
• HEADLIGH T RELA Y
('96 - 9 8 models )• HEADLIGH T
LO W BEA M RELA Y
('9 9 - 0 2 models ) •
TAILLIGH T RELA Y
('9 6 - 9 8 models )
• HEADLIGH T HIG H BEA M RELA Y
('9 9 - 0 2 models )
DIMME
R RELA Y
UNDER-HOOD
FUSE/RELAYBOX
DRIVER' S POWE R WINDO W MOTO R RELA Y B('98 - 0 1 models )
• AB S PUM P MOTO R RELA Y
('9 6 - 9 9 models )
• VS A FAIL-SAF E RELA Y('00 - 0 2 models )
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Page 59 of 1954
Emission Group Identification
(2003 model)
Under-hood Emissions Control Label
Engine and Evaporative FamiliesProCarManuals.com
Page 60 of 1954
Parts Marking
To deter vehicle theft, certain major components are marked with the vehicle identification number (VIN). Original
parts have self-adhesive labels. Replacement body parts have generic self-adhesive labels. The original engine or
transmission VIN plate is transferred to a replacement engine or transmission and attached with break-off bolts.
NOTE: Be careful not to damage the parts marking labels during body repair. Mask the labels before repairing the part.ProCarManuals.com
Page 88 of 1954
Engine Bloc k — Sectio n 7
Engin e Lubricatio n — Sectio n 8
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